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Vintage Electronics
The Tektronix 2465B Oscilloscope
and electrolytic capacitor ageing
The 2465B is an analog
oscilloscope but with
digital supporting
infrastructure. Because
of this, it has many
features of a digital
‘scope, but without any
sampling or aliasing
concerns.
By Dr Hugo Holden
I
t has calibrated frequency, time
and voltage cursors and a memory
for the scope’s panel settings. There is
also an on-screen digital display, but
otherwise, it behaves like an analog
oscilloscope.
It was rated for a bandwidth of
400MHz, but testing with a levelled
sinewave generator and 50W termination shows that it is flat to 400MHz and
only 3dB down by about 600-650MHz.
Its trigger circuits are so good that you
can visualise and lock a 900MHz waveform. Of course, at that frequency, the
amplitude calibration is meaningless.
I used it to diagnose and repair UHF
TV tuners. It can also be configured
for four-channel use, which comes in
very handy fault-finding logic circuits.
The scope is a masterpiece of
application-specific ICs (ASIC). Tektronix called them ‘hybrids’. They
optimised every stage and function
with dedicated ASICs and other ICs
they designed themselves. The main
multi-layer board is nothing short of
awe-inspiring (Photo 1).
Tektronix also designed and manufactured the CRT, a highly complex
process. It is a shame that no company
in the world now manufactures or
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repairs CRTs. This CRT is an extravaganza of precision metallurgy, glasswork and phosphor coating, all created by complex industrial processes.
This article focuses on the oscilloscope’s power supply unit (PSU). It is
a mixed switching and linear power
supply. For a scope made in the late
1980s, the question is: do all the electrolytic capacitors in the power supply need changing now that they are
35 years old?
It is an interesting question, especially for a product where the designers sought in the first instance to use
the highest-quality parts.
The oldest 2465B I have was made
in 1989. The last time I powered it on,
about a year ago, it was 100% functional. This time, it was totally dead. I
performed the usual initial checks and
found that power was being applied,
and none of the fuses were blown.
What could have caused it to fail?
A2A1 Board
A3 Inverter Board
Photo 2: the power supply boards inside the chassis.
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Photo 1:
this is what
you’re
greeted with
when you
first open the
case of the
2465B.
The PSU is buried inside the scope.
Once the chassis is slid out of its
outer shell, you are greeted with a
top screening cover. With the cover
removed, there is some access to the
PSU. Two boards are sandwiched
together with a series of long goldplated plug-pins that connect the
two PCBs.
The lower A3 inverter PCB largely
processes the mains voltage (Photo 2).
There are some line input filter circuit
components on the upper A2A1 board,
where the power on/off switch, NTC
surge suppressor and X2 EMI filter
capacitors are located. However, the
A2A1 board primarily handles the
low-voltage side of things.
With the PSU unit mounted in the
scope, the access to the A3 inverter
board is very poor. An aluminium
shield partially covers it too. It is not
practical to gain access to most of the
PCB’s components initially.
Photo 3: the A2A1 board removed from the chassis. Its construction,
particularly the components used, changed somewhat over time.
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One solution is to remove the whole
assembly, attach flying leads to various test points and re-fit the PSU to
the scope. In many cases (not all), it is
better, if possible, to diagnose the PSU
with it connected to its standard loads
in the scope. This is the case with most
SMPS repairs, unless specific dummy
loads are substituted.
Another method is extension leads
for the supply’s output connectors, if
you have them on hand.
Notice the green-jacket 100μF/25V
electrolytic capacitors in Photos 2
& 3. These are high-quality 105°C
Nichicon parts. There are three on
the A3 board and five on the A2A1
board. A year or two later, Tektronix
moved to 100μF/50V Nichicon types
with a brown jacket. Clearly, they had
a lot of confidence in these Japanese
capacitors.
The blue-jacket capacitors (which
sometimes have a clear jacket) are
American made 180μF/40V and
250μF/20V 105°C types.
The two brown-jacket electrolytic capacitors on this board are
10μF/100V parts, which seldom if ever
give any trouble. The smaller electrolytic capacitors with black jackets are
April 2026 93
Fig.1: part
of the
2465B’s
power
supply
circuit.
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Silicon Chip
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siliconchip.com.au
Photo 4: note the two large
200V capacitors inside the
black insulating box on the
right.
C1025
1μF/50V bipolar types, which appear
very reliable. If they require replacement, I recommend using 1μF/63V
MKT capacitors instead.
The two small dark-blue-jacket
capacitors are 47μF/25V Nichicon
types that, in my scopes at least, are
still OK. On the right-hand side, where
the mains power is initially processed
and rectified, is a pair of Rifa 0.068μF
X2 capacitors; more on those later.
The A3 inverter board shown in
Photo 5 is a 1990 vintage specimen,
when they had moved to 100μF/50V
brown jacket Nichicon capacitors.
This board also contains some Rifa Y
capacitors.
On the right in Photo 4, there two
large blue radial capacitors in a black
plastic carrier. These are the main filter capacitors on the bridge rectifier
outputs. In every 2465B scope I have
assessed, these 290μF/200V parts have
been perfectly normal, with an ESR of
about 0.04-0.06W, no electrical or electrolyte leakage and replacement was
not required.
Along with other high-voltage electrolytic capacitors in the 2465B scope,
these appear, for reasons unknown, to
have much better longevity than the
lower-voltage-rated electrolytics. It
likely relates to the lower ripple currents that higher voltage parts experience.
In terms of capacitor failures in the
2465B, the surface-mount electrolytics, if present, fail first on the A5
computer board (due to electrolyte
leakage), followed by a similar problem with the 100μF/25V green-jacket
Nichicon parts. Some A5 boards were
fitted with tantalum capacitors, and
while they can fail short-circuit, they
don’t usually leak corrosive liquid.
The horizontally mounted radial
capacitor under the plastic carrier
on the right-hand side of Photo 4 is
designated C1025 and relates to the
power supply’s initial start-up function. This capacitor was stopping my
oldest 1989 vintage 2465B scope from
powering up (although the one in that
scope had a green jacket, rather than
blue).
The 0.068μF X2 Rifa capacitors
had failed on the A2A1 board on this
scope in the past, evolving smoke,
and had been replaced. This is a common problem because the plastic casings crack and they absorb moisture
as they are a metallised paper type.
They swell up, opening the cracks
further until they become conductive and burn.
The partial PSU circuit is shown in
Fig.1. The area shaded in blue is what
we are concerned about.
The incoming mains voltage was
normal and the two large filter capacitors charged up. However, the prer
egulator buck converter based on
Photos 5 & 6: a later inverter board, from around 1990 (left). A close-up of some of the troublesome capacitors (right).
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April 2026 95
Photo 7: this one had clearly been
leaking through its rubber bung.
Fig.2: a litmus strip changes colour
depending on the pH of the solution
it’s soaked in. Comparing it to this
chart gives the reading.
Q1050 (an IRF820 Mosfet) and the
TL494 driver IC was not running.
I connected extension wires to the
gate and drain of Q1050 and, using a
Tektronix 222PS scope (with isolated
inputs), I found that there were no gate
drive pulses. This buck converter supplies the pre-regulated potential to the
primary windings of the main inverter
transformer, T1060.
The power supply system is moderately elaborate in that the switching
drive pulses to Q1050 are modulated
in their duty cycle at power-up to give
a soft start and avoid current surges.
Like many mains-powered switchmode supplies, this circuitry needs a
way to get started. In this case, current
sourced from the main bridge rectifier
flows via 270kW resistor R1020 and
a start-up circuit to get the driver IC
(U1030) running.
Once oscillations are established,
the power for the start-up circuit and
U1030 is derived instead from pins 7
& 6 of the buck converter’s own transformer, T1020. However, when the
power is initially applied, capacitor
C1025 (100μF/25V) is charged toward
the rectified mains voltage via R1020.
The voltage at the base of Q1022
follows at a level determined by the
voltage divider composed of R1022
(100kW), R1024 (47kW) and the load
provided by IC U1030, which is likely
significantly lower than 47kW. This
forms about a 1/3 voltage divider.
When the voltage across C1025
reaches about 21.5V, Q1022’s base
gets to around 6.9V (21.5V ÷ 3). This
overcomes the 6.2V zener voltage and
Q1022’s base-emitter voltage, and
Q1022 switches on, biasing on Q1021,
and then both transistors then remain
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Silicon Chip
Photo 8: at a certain angle, a small
amount of fluid could be seen under
some components.
saturated. This effectively places
R1024 in parallel with R1022, which
reinforces the initial base drive current to Q1022.
One job of R1024 appears to be to
add some hysteresis to the switch-on
function of Q1022 and Q1021. The
initial positive voltage supply to the
pre-regulator IC U1030 is then established via CR1023.
If the pre-regulator IC (U1030) starts
and runs, capacitor C1025 is recharged
via CR1022 and the buck transformer,
and it stays at 13.2V However, after this
start-up process, the pre-regulator IC
draws current from capacitor C1025
and its terminal voltage drops.
If the pre-regulator IC and buck converter circuit didn’t run, for any reason, the voltage across CR1025 diode
drops to about 8V. This causes Q1022
and Q1021 to switch off.
Under a fault condition, this start
cycle repeats. In other words, the start
circuit becomes a relaxation oscillator
in the event of a failure. My initial tests
showed that this was not happening
either; there was no activity of any
kind in the power-up circuit.
The likely culprit was the 100μF/25V
electrolytic capacitor, C1025 (see Photo
7). A quick check showed its ESR was
a little high compared to a new part.
Initially, I had not noticed a couple
of telltale signs on the PCB in the area
of the start-up circuit. However, while
manipulating the PCB at a certain
angle to the light, there appeared to be
a fluid meniscus under several components below C1025, R1025, R1024 and
R1023, along with CR1023, VR1020,
Q1021 and Q1022 (see Photo 8).
In essence, the whole area shaded
mauve in Fig.1 had become a
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conductive blanket from leaked electrolyte from C1025.
To get Q1022 into conduction, its
base voltage has to initially exceed
around 6.9V. A leakage with a resistance no higher than 25kW across the
47kW resistor would prevent that. It
was either that, or the leaked electrolyte was shunting current from the
base of Q1022 to ground.
In addition to leakage, the electrolyte had caused component lead corrosion. Leaking electrolyte from the
base of capacitor C1025 was easy to
see after it was removed for inspection. Despite this, the capacitor measured normally, at close to 100μF on
my capacitance meter.
The rubber bung in the base was
softened, swollen and electrically conductive. I tore the corner off a piece of
A4 paper to soak up the fluid under
the components. It was yellow and a
quick test with my meter probes indicated it was quite electrically conductive. The resistance measured in the
order of 100kW across a small section
of the soaked paper.
Inside the capacitor, the electrical leakage effect of the electrolyte is
greatly reduced by the fact that one
of the foils is covered in aluminium
oxide, which is an insulator.
The other 100μF/25V green Nichicon
capacitors I had removed, on testing
with 20V applied via a 560kW resistor
for 15 minutes, had a leakage of only
1.5μA, corresponding to a leakage
resistance of about 13.3MW.
Further investigations
I tested the pH of electrolyte from
inside another of the green 100μF/25V
Nichicon capacitors and it had a pH
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very close to 6-7. This is similar to
other new capacitors I have tested; I
see 7-8 with some brands, so there is
variation in electrolyte formulations.
I then tested the paper soaked in the
leaked electrolyte. It was quite alkaline, with a pH around 9 (see Fig.2).
I also put a sample of the A4 paper I
had used in another bag and it was
neutral (pH = 7).
Not only is an alkaline solution corrosive, it is much more electrically
conductive than a neutral solution,
explaining the relatively low resistance I measured. I presume this is due
to the electrolyte sitting on the PCB for
a while, in contact with lead, tin (solder) and copper (leads, PCB tracks).
This is not unexpected because,
when metals are dissolved by weak
acids, the result is an alkaline solution. When an acid and a metal react,
the metal gives electrons to the H+ protons to form hydrogen gas. The oxidised metal (now positively charged)
combines with the acid’s negatively
charged anions to form a salt. Most
soluble salts derived from weak acids
form alkaline solutions.
This is because the anions in the
salt accept H+ protons from water.
This leaves hydroxide ions (OH−) in
the water. For example, a lead borate
solution has a pH of 8.6 and a tin borate
solution a similar value. There was little copper corrosion yet, in this case,
but copper borate has a pH of about 9.
These may seem like small differences from a neutral pH of 7 but
remember that it’s a logarithmic scale;
if you add or subtract one from the
pH value, you are changing the ion
concentration by a factor of 10! So a
solution with a pH of 9 has 100 times
as many OH− ions available as a neutral solution.
Pure water (pH = 7) has the lowest
electrical conductivity compared to
alkaline (pH > 7) or acidic (pH < 7)
solutions. As a solution becomes more
acidic below pH = 7, it becomes more
electrically conductive because of the
higher number of aqueous H+ protons.
Similarly, as it becomes more basic
above pH = 7, there are more hydroxide OH− anions, again making it more
conductive.
Manufacturers of electrolyte solutions generally have tried to keep the
pH of the electrolyte as close to neutral as possible, although most are a
little acidic. Ageing effects inside the
capacitors, especially where H+ has
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reacted with the aluminium to evolve
hydrogen gas, result in a shift toward a
higher pH, so the electrolyte becomes
more alkaline.
Loss of hydrogen by way of gas evolution is obviously bad for the capacitor’s chemistry; a domed top is a sign
of it.
If the electrolyte leaks out of a capacitor, there are four main concerns:
1. The electrical effects of the electrolyte on the circuit.
2. Short- and long-term damage to
components.
3. Short- and long-term damage to
the PCB.
4. How to safely remove the electrolyte and avoid further failures.
Electrical effects on circuits
In this case, the circuitry involved
was relatively ‘high resistance’ in that
the resistor primarily dependent for
raising the base voltage of the transistor Q1022 has a value of 100kW and the
source resistance charging the capacitor is also high at 270kW.
However, low-resistance circuitry,
below say 10kW, could have electrolyte leaked all over it with possibly
no apparent fault until the resulting
corrosion becomes severe.
In many ways, the fact this start-up
circuit failed relatively early after
the electrolyte leaked was a blessing,
because significant corrosion damage
was yet to occur. It must have been relatively recent leakage because most of
it was still wet.
Damage to components
This must be considered in a
cleanup operation. Corrosion can
occur where tin-plated copper leads
enter a resistor’s body, which is often
made of ceramic with a metallised
coating. As this continues, it expands,
increasing its physical volume. This
can result in the component failing
at a later date. In extreme cases, the
expansion can crack the entire resistor or component body.
Electrolyte leaked from capacitors
can also eat through the conductive
films on surface-mount resistors, rendering them open-circuit.
In my case, corrosion had already
entered the ends of the resistor bodies. Although the 3kW, 1.2kW and 47kW
resistors tested OK, I replaced them to
be safe. The 100kW resistor also had
one leg affected. I also replaced both
diodes, the zener with a 1N4735A
and the plain diode with a 1N4148
(see Photo 9).
PCB damage
Unfortunately, the PCB’s conformal
coating (typically green) is not a total
barrier to a contaminated electrolyte
and its corrosive effects. The coating
breaks down after a period of exposure to the electrolyte, and the copper
under it beginning to corrode. With
voltages applied to copper tracks, the
copper corrosion is accelerated by
electrolysis, and fine tracks can be
eaten completely away.
If you find tracks that are fully corroded through, likely the electrolyte
leak occurred many months beforehand and the instrument remained
powered after that for a considerable
time.
After the electrolyte has been in
contact with solder for a while, the
Mild conformal coating and
track damage
Photo 9: the leaked electrolyte had already corroded some tracks and
component leads.
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April 2026 97
solder loses its shiny metallic surface
and acquires a grey oxide like coating.
The coating is a thermal insulator and
can sometimes make the component
difficult to desolder unless its surface is scraped down and fresh solder is added.
PCB cleanup methods
While a PCB can be cleaned with
contact cleaner, this does not help the
green conformal coating where the
electrolyte has absorbed into the full
thickness, with moisture and ionic
species filling microscopic voids in
the coating.
If two adjacent tracks are disconnected from any components and
the coating between them has previously been in contact with electrolyte,
testing will show electrical leakage
between the tracks. This is evident
even after the surface of the coating
has been thoroughly cleaned with contact cleaner. While the coating might
look normal, it is no longer an electrical insulator.
One remedy some have tried is to
remove the coating by scraping it off
or dissolving it with methylene chloride, but this ruins the appearance of
the board. Also, methylene chloride
is toxic and difficult to get in some
localities, and restricted for public use.
I prefer to use a leaching method to
remove the electrolyte but it requires
some patience. It involves letting a
thin stream of warm-to-hot water run
over the affected area of the board
for at least a half an hour (ideally
an hour). The retained ions migrate
from the coating into the water and
are washed away. If deionised water
is available, it is superior to tap water
for this.
After that, standard contact cleaners (IPA etc) can be used to clean the
water off the board.
Ideally, the stream of water runs
off the nearest corner of the board,
with the board held a 45° angle. The
whole board is not dunked in water.
Although that can leach out ions, there
are components than can absorb water
and they will be very difficult to dry
out. You could damage them that way.
Some people have put PCBs in
dishwashers to clean them, but it
can damage parts, especially items
such as trimcaps, some transformers,
DIP switches, IC sockets etc. Thus, I
never do it.
In this case, because the plastic carrier was screwed to the PCB in the area
being washed, I had to release the nuts
from the carrier, to lift it away from the
board surface a little, or water could
have become trapped in that area
around the stud’s threads.
Component replacement
I removed all five 100μF/25V green
Nichicon capacitors from the A2A1
board and the three from the A3 board
for inspection and testing. Some of the
capacitors had visible electrolyte leakage. Others had conductive bungs, as
revealed by a DVM on its ohms range.
This is something not all technicians
are aware of.
If an electrolytic capacitor has
leaked electrolyte in the past, it renders the surface of the rubber bung in
the capacitor’s base electrically conductive, which is easily picked up
with a DVM.
The removed green-jacket 100μF/
25V Nichicon capacitors all had higher
ESR values than a range of new parts
with similar ratings, and two of them
had an ESR higher than the worst-case
figure of 0.5W suggested by the ESR
meter’s guidelines.
The damage on the A2A1 board
indicated that one capacitor had probably been leaking for longer than the
one that caused the failure preventing
the scope from powering up. There
was damage to the board’s conformal
coating, and the electrolyte had started
to attack the copper traces. Also, where
the electrolyte had dried out, there
were white crystalline deposits.
Failure or degradation of the rubber
seal is one of the reasons why electrolytic capacitors leak. The leakage can
also be encouraged by hydrogen gas
evolution, pressurising the contents,
and in many cases, doming the top of
the capacitor. However, for these particular Nichicon capacitors, all their
tops were perfectly flat. Thus I think
they are failing due to drying out.
In another instrument, a 1000μF
capacitor dried out completely and
failed. There was no evidence of any
electrolyte leakage; it had lost nearly
all capacitance and went to a very high
ESR. I opened it up for inspection and
found that it was as dry as parchment
paper inside.
As an experiment, I placed it in
a container of deionised water for a
few hours. It returned to a normal
capacitance value and a normal ESR.
It appears that the seals can partially
fail to the extent that water vapour can
escape in some cases, but not fluid.
Comparison to another scope
Photo 10: a close-up of some of the corroded tracks (circled in red). The solder
mask helps, but it doesn’t stop the damage!
I stripped down another PSU unit
from a low-power-on-hours Tektronix scope for examination. This time,
the green Nichicon capacitors had a
date code of 8930. Their rubber bungs
were in good order, without softening, and they were not electrically
conductive.
Their ESRs were a little above the
normal range compared to new parts
tested, but within the 0.5W guideline,
and there was no significant electrical
leakage. So they were probably OK.
Likely, in the next five years or so,
they will also leak and damage components and the PCB, so I elected to
replace them anyway.
So apart from the date of manufacture, the amount of running time is
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Silicon Chip
Photo 11: the repaired inverter board, after I replaced all the troublesome capacitors with new ones from Nichicon.
the other main factor that determines
when the capacitor spills out its electrolyte. Indicators of a failed electrolytic capacitor include:
1. Visible electrolyte around the
capacitor or corrosion of tracks and
adjacent components. Loss of a metallic shine on nearby solder.
2. Damage to the conformal coating
and tracks directly under the capacitor.
3. Visible fluid leakage on capacitor’s rubber bung.
4. The rubber bung has become conductive.
5. Softening or disintegration of the
rubber bung.
6. ESR above the normal range for
similar new parts.
7. If a capacitor of exactly same type
has leaked elsewhere.
8. A very old device or a unit with
long running hours
Less reliable indicators are:
1. Measured capacitance outside of
the normal range.
2. High electrical leakage.
3. Capacitor has a domed top.
Returning to the 2465B
I decided that the other capacitors on the A3 board should also
be replaced. The manufacturer had
attempted to ‘leak proof’ them by gluing resin over the rubber bungs. This
appeared to have worked, except that
in one case, some electrolyte had
passed through the bung and around
the sides of the leads as they exited
through the section of resin.
For that capacitor, again the ESR was
a little on the high side compared to
new parts. I removed the red-brown
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resin from one of the blue capacitors
to inspect the rubber bung and test its
electrolyte.
On the capacitance meter, the 250μF
20V part read 330μF, or abut 1.32 times
its marked value. The 180μF capacitor also measured about 1.45 times
its marked value. I opened one for pH
testing and found it had an alkaline
electrolyte, with a pH of 8.
Interestingly, an increase in capacitance can be a marker of increased
hydroxides in the capacitor. I performed an electrical leakage test on one
of the 250μF/20V parts and found that
its leakage current was low, at less than
2μA with 20V applied after 30 minutes, which is acceptable. However,
a new part’s leakage current tested at
0.2μA, an order of magnitude lower.
Rather than buying different values, I decided it would be reasonable to replace all of these with new
330μF/50V 125°C-rated Nichicon BT
series capacitors, which have a rated
ESR of 0.02W. These are similar to milspec parts. They can be recognised by
their pale blue jackets.
I replaced the original 100μF/25V
parts with the 100μF/50V capacitors,
as Tektronix did in their later model
2465B scopes.
Photo 11 shows one board recapped
with the new capacitors, including
replacement ceramic Y-type capacitors.
Should any electrolytic caps be
left unchanged on the A2A1 or A3
boards? There are a few 10μF high-
voltage electrolytic capacitors on
these boards. The main filter caps in
these scopes don’t appear to have any
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problems in the four scopes I own. For
now, I have left these ones in place for
observation.
There are also some small electrolytic capacitors elsewhere in the PSU.
They are elevated a little off the PCB on
their leads and are easy to inspect and
not prone to physical leaking or other
failure modes, yet. To inspect these,
apart from ESR testing, look closely
at the solder on their tracks.
The X2 & Y capacitor dilemma
The 35+ year old Rifa capacitors
should always be replaced because
their outer plastic casings crack. They
absorb moisture and swell up widening the cracks. The positive feedback
continues until the X2 capacitors
become electrically conductive, heat
up and burn, evolving copious smoke
and making a mess on the PCB.
The internet is awash with stories
about smoking Rifa X2 capacitors.
When they were new, they were good
performers. 30 years down the line,
though, trouble can start. It may simply be that they were not designed for
long service. So I don’t judge the Rifa
parts too harshly.
I previously replaced the two 68nF
Rifa X2 capacitors in the mains voltage
input area on the A2A1 board on all
my scopes. It is better to move away
from a metallised paper film product
and use plastic film X2-rated parts.
I fitted Wima MKP (polypropylene
film) or other plastic film 100nF types
instead.
However, there are three other Rifa
capacitors on the A3 board that now
have surface cracking and swelling in
April 2026 99
Photo 12: the rear of the
Tektronix 2465B
oscilloscope.
connector. You can generally
trust the X and Y capacitors
inside that unit; being sealed
in a metal enclosure, there is
no risk of smoke or fire.
In summary, for replacing the X2 capacitor, I prefer
Wima X2-class film parts, and
for the Y-class, capacitors I
use Y2-class (labelled) ceramic
types, which have similar proportions to 3-5kV rated ceramic
capacitors.
Battery-backed SRAM
all of my 2465B scopes. Two are 2.2nF
Y-class capacitors (C1020 & C1051).
The usage in the 2465B is to bypass
both the positive and negative outputs
of the bridge rectifier to Earth.
The customary use for Y-class capacitors is to bypass the incoming Active
and Neutral AC lines to Earth; however, the application in the 2465B similarly relies on them not shorting out.
Hence the use of Y-class capacitors.
There is also a 10nF capacitor,
C1052, that couples the negative side
of the bridge rectifier output to an
electrostatic screen behind the power
switching Mosfets on the A3 board.
I found visible horizontal cracks in
the bodies of the two 2.2nF Y-class
capacitors. The 10nF capacitor’s body
was starting to swell up on one side,
too.
Generally, X2-class capacitors are
designed for applications directly
across Active & Neutral, while Y-class
capacitors are designed to connect
from Active or Neutral to Earth. Both
types are often used to aid in the suppression of high-frequency interference either entering or exiting the
instrument via the mains wires. Often,
they are combined with inductors to
improve the filtering.
Before the Rifa-style metallised
paper film ‘safety capacitors’ were
invented, many manufacturers used
waxed paper, oil-filled or ceramic
types for Y-class capacitors. They got
around the reliability problems and
mitigated the risk of failure by using
capacitors with a substantially higher
voltage ratings than were required, and
seldom had any troubles.
Some products were encased in
metal housings to mitigate the fire risk.
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Silicon Chip
The Y-class capacitor must be able
to support sustained voltages over 1kV.
Some manufacturers specify a 4kV DC
rating for a Y-class capacitor to give a
wider safety margin. This is because,
on occasion, high-voltage transients
can ride on the Active line. So capacitor failure can be made less likely by
increasing the insulation withstand
voltage. Tektronix also added some
gas-discharge voltage arrestors in the
mains power input circuitry. They act
as a negative resistance and a voltage
clamp once they activate.
In any event, the X2- and Y-class
capacitors in the 2465B’s power supply should be replaced, and they need
to be suitably rated X and Y parts for
the task. Ceramic capacitors generally don’t burn much, except for their
outer coating; they are a minimal fuel
source compared to a plastic part. I
prefer them for this reason.
Y-class ceramic capacitors usually have a flame-proof coating and
are designed to fail open-circuit. X2
capacitors frequently fail short-circuit,
which is why they burn up.
Fortunately, in the 2465B, the mains
input is protected by fusing prior to
the Y- and X2-class capacitors. Tektronix were also clever with the X2
capacitors, in that not only were they
placed after the fuse, but they added
small low-value resistors in series
with them. If the capacitor shorts, the
high current vaporises the resistor if
the fuse does not blow immediately.
That happened in one of my scopes
when the X2 capacitor went low-
resistance.
Tektronix relied on a Japanese-made
metal-cased commercial line power
filter as part of the panel-mount IEC
Australia's electronics magazine
The PSU’s electrolytic capacitors determine the speed that most
of the voltage rails collapse when
the scope is switched off. The 2465B
uses a Dallas DS1225 battery-backed
non-volatile SRAM with an internal
lithium battery to store the scope’s
calibration data and control settings.
The DS1225 incorporates either the
DS1210 or DS1218 control IC.
When the 5V power rail drops below
a specific level, this chip disables the
SRAM and prevents any writes that
could corrupt its contents. It works
extremely well; I have been unable to
corrupt the SRAM’s contents even by
switching it on and off rapidly.
I previously replaced the DS1225
with Ramtron FM16W08 FRAM
because the DS1225’s battery was flat.
This worked very well, and many people did this later with very little trouble. However, I noticed that power
cycling could occasionally alter the
FRAM contents.
Fortunately, it did not affect the calibration constants, as those addresses
are not active at the time of power
cycling, but did affect the last panel
control settings. In one case, I was able
to ameliorate it with a 330W resistor
from the WE line to +5V.
Additional information
I have written many other articles
about repairing different sections of
the 2465B oscilloscope. A list of them
can be found below:
• siliconchip.au/link/ac7b
• siliconchip.au/link/ac7c
• siliconchip.au/link/ac7d
• siliconchip.au/link/ac7e
• siliconchip.au/link/ac7f
• siliconchip.au/link/ac7g
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