This is only a preview of the January 2026 issue of Silicon Chip. You can view 35 of the 104 pages in the full issue, including the advertisments. For full access, purchase the issue for $10.00 or subscribe for access to the latest issues. Articles in this series:
Items relevant to "DCC Base Station":
Articles in this series:
Items relevant to "Remote Speaker Switch":
Articles in this series:
Items relevant to "Earth Radio, Part 2":
Purchase a printed copy of this issue for $14.00. |
Words by Julian Edgar
Circuit & PCBs
by John Clarke
Remotely switch up to six pairs of
speakers connected to a single
amplifier – or up to 18 pairs
connected to three amplifiers!
Remote
Speaker Switch
S
peaker switches have been around
for many years. Typically, they comprise a box with interlocked switches
and connections to an amplifier and
multiple pairs of speakers. To select
one pair of speakers, you press the
appropriate switch. However, these
speaker switches have some major
disadvantages.
The first disadvantage of a conventional speaker switch is that nearly all
use terminals that accept only lightgauge wiring. If you want to maintain
thick wiring connections all the way
from the amplifier to the speakers, for
maximum sound quality or high power
use, you can’t.
The second disadvantage is that
all the speaker and amplifier wiring connections need to be routed
to where the switch is located – and
that can be awkward. For example, if
you want a wall-mounted switch that
selects between three pairs of speakers, you need to find space inside the
wall cavity for eight dual-conductor
cables – six for the speakers and two
for the amplifier.
Especially if you are using heavyduty cable, that can be nearly impossible! Such a wiring approach also
often requires overly long cable runs,
reducing sound quality and limiting
the power handling.
The third disadvantage of a conventional speaker switch is that it works
with only one amplifier. This is a significant problem if, for example, you
56
Silicon Chip
are using one amplifier to power the
main speakers and a second amplifier to power subwoofers in the same
system.
Operating the speaker switch will
swap the main speaker output (eg, to
a different room) but the subwoofers
in the first room will continue operating, and those in the new room won’t
start working! To do this changeover
with a conventional speaker switch,
you would need two switch boxes –
one for each amplifier – and press two
switches each time.
Our new Remote Speaker Switch
overcomes all those shortcomings –
and gives more benefits besides.
Firstly, in our system, the wallmounted speaker selection switch is
remote from the main switching box.
This means that the main box can be
placed right next to the amplifier(s) – it
doesn’t have to be anywhere near the
selector switch. This approach greatly
simplifies the speaker wiring.
The connection between the speaker
selector switch and the main box is
via a plug-in Cat 5/6 cable. You can
easily fit this single cable inside any
wall cavity. In fact, thin white Cat 6
cables are available that can even be
run down the inside corner of a room,
while being nearly invisible.
Secondly, while the Remote Speaker
Switch PCB has the facility to switch
two pairs of speakers, by using multiple daisy-chained PCBs, it allows you
to select between up to six pairs of
Australia's electronics magazine
speakers. For example, you can have
a pair of speakers in:
• two outside areas
• the lounge room
• the games room
• a home office
• a bedroom
Then, at the turn of the knob, you
can select any one of these speaker
pairs. Or, more simply, you can use
one PCB to switch off an interior pair
of speakers and switch on an exterior pair!
Thirdly, the Remote Speaker Switch
PCBs can be linked to allow the single wall selector to control multiple
amplifiers, each working with their
own speakers. For example, this
will allow bi-amped speakers to be
switched, or, as touched on earlier,
systems with a second amplifier driving subwoofers.
It is possible to switch up to three
amplifiers and their associated speakers, so up to 18 speakers can be controlled!
In our system, the wall selection
switch uses LEDs to show the system
status. One LED shows that the power
is switched on, while another shows
which pair of speakers is selected.
The faceplate can be configured to
match the number of speaker pairs
you are switching. For example, while
the switch has positions for six pairs
of speakers, if you are switching only
three pairs, you can configure the
switch for three speaker positions
siliconchip.com.au
How the Switch is organised
Let’s look now at how the Remote
Speaker Switch can be organised. The
building blocks of the system comprise
the Relay Switching PCB and a Control
Panel PCB, joined by Cat 5/6 cable.
The simplest use of the Remote
Speaker Switch is to switch between
two pairs of speakers. To do this, you
will need one Relay Switching PCB
and one Control Panel PCB, as shown
in Fig.1.
To switch a single amplifier to more
than two pairs of speakers requires
more Relay Switching PCBs, with one
more PCB for every two pairs of additional speakers. In all versions, only
one Control Panel PCB is used. These
additional Relay Switching PCBs are
each configured slightly differently to
suit their role.
The selection of which speakers they
will handle is made by positioning two
siliconchip.com.au
SILICON
CHIMP
LEFT SPEAKERS 2 RIGHT
Ultra-LD Mk.3 Stereo Amplifier
2 x 135W RMS
POWER
INPUT 1
INPUT 2
INPUT 3
R
+ –
VOLUME
MUTE
ACK
L
+ –
ON
+
LEFT
AMP+ AMP–
–
1, 3 O R 5
SPK+ SPK–
+
+
–
+
–
–
2 , 4 OR 6
SPK+ SPK–
CON1
_
A
NO
NC
NC
NO
CO M
D2
4004
CO M
COIL
COIL
4004
2.2kW
RLY2, RLY4 OR RLY6
2.2kW
RLY1, RLY3 OR RLY5
D1
+
_
A
CON2
LED8
R1
100nF Q1
SPEAKER 1
OR
SPEAKER 3
OR
SPEAKER 5
F1
1.5kW
R3
FUSE TO SUIT PLUGPACK
BC337 R5
D3
4004
CON3
AMP+ AMP–
RIGHT
A
POWER
LED1
S1
2
A
3
1
4
LED2
12
5
11
6
10
9
REV.A © 2025
7
8
CON5
SPEAKER 2
OR
SPEAKER 4
OR
SPEAKER 6
SPK+ SPK–
2 , 4 OR 6
R2
1.5kW
Q2 100nF
R4
R6 BC337
CON6
© 2025
(RJ-45
SOCKET)
A
LED7
SPK+ SPK–
1, 3 OR 5
REMOTE SPEAKER SWITCH
2.2kW
GND +12V
LED9
CON4
2.2kW
and have only three speaker selection
LEDs visible.
The system can easily be expanded
in the future. Extra relay boards can
be plugged in, and the faceplate is easily removed and extra LEDs added for
more speaker switch positions.
Finally, because we are using heavyduty relays to do the switching, there
is no audio degradation.
We believe the Remote Speaker
Switch has sufficient versatility to
work in even complex home and commercial systems.
LEFT SPEAKERS 1 RIGHT
+
> Versatile speaker selector with a
wall-mounted rotary switch
> Modular design is expandable to up
to three amplifiers and 18 pairs of
speakers
> Simultaneously switches main and
subwoofer amplifiers/speakers
> Wall switch is configurable for the
number of speaker pairs that can
be selected
> Uses standard household wall plate
> LED indicators on Control Panel for
power and selected speakers
> Quick and easy plug-in Cat 5/6
cable connections
> Terminal strips allow for heavy-duty
speaker cables
> Suitable for amplifiers up to 400W
(4Ω) or 800W (8Ω) per channel
> Can also switch 70/100V public
address speakers
> No signal degradation
01106252
REMOTE
SPEAKER
SWITCH
resistors appropriately on the PCB –
you can think of them as moveable links.
Let’s call the two pairs of
speakers that the relays switch
Speaker Pair 1 and 2. To achieve
this switching, the two 1.5kW resistors are positioned at the ‘Speaker
1 and 2’ positions on PCB 1. PCB 2,
that will switch the next pair, needs
to be configured to switch what we
will call Speaker Pair 3 and 4. This is
achieved by instead installing the two
1.5kW resistors at the ‘Speakers 3 and
4’ positions.
These two PCBs will then work
together, the first PCB switching
speaker pairs 1 and 2, and the second
PCB switching speaker pairs 3 and
4. As you’d then expect, to switch
Speaker Pair 5 and 6 requires a third
PCB, with this one configured with
Australia's electronics magazine
(RJ-45
SOCKET)
(RJ-45
SOCKET)
01106251
REV.A
FITS IN UB1 BOX
The lead photos show the wall-mount
rotary switch and Relay Switching
board. The LEDs on the rotary
switch show its position and power
status. Also, the RJ-45 connectors
on the Relay Switching board make
connecting it to the Control Panel
easy, and can be used to daisy-chain
multiple boards to handle more
speakers or amplifiers.
◀ Fig.1: the simplest use of the Remote
Speaker Switch is to select between
two pairs of speakers driven by a
single amplifier.
The Control
Panel PCB
is mounted on
standoffs with
the LEDs positioned
through the drilled holes in the grid
and face plates. The vertical RJ-45
socket is different from those used on
the Relay Switching board.
January 2026 57
L SPEAKERS 1 R
L SPEAKERS 2 R
L SPEAKERS 3 R
L SPEAKERS 4 R
L SPEAKERS 5 R
L SPEAKERS 6 R
AMPLIFIER 1
SILICON
CHIMP
Ultra-LD Mk.3 Stereo Amplifier
2 x 135W RMS
POWER
INPUT 3
MUTE
ACK
L
+ –
ON
+
RIGHT CHANNEL CONNECTIONS
NOT SHOWN FOR CLARITY.
LEFT
AMP+ AMP–
1, 3 OR 5
SPK+ SPK–
+
–
+
–
2, 4 OR 6
SPK+ SPK–
LEFT
AMP+ AMP–
4004
CON3
GND +12V
SPK+ SPK–
1, 3 OR 5
SPK+ SPK–
2, 4 OR 6
CON5
CON6
(RJ-45
SOCKET)
(RJ-45
SOCKET)
(RJ-45
SOCKET)
1.5kW
CON3
SPEAKER 1
OR
SPEAKER 3
OR
SPEAKER 5
F1
REMOTE SPEAKER SWITCH
© 2025
01106251
REV.A
GND +12V
FITS IN UB1 BOX
L SPEAKERS 1 R
A
LED9
AMP+ AMP–
RIGHT
SPK+ SPK–
1, 3 OR 5
SPK+ SPK–
2, 4 OR 6
SPEAKER 2
OR
SPEAKER 4
OR
SPEAKER 6
R2
Q2 100nF
4004
A
CON5
CON6
(RJ-45
SOCKET)
(RJ-45
SOCKET)
(RJ-45
SOCKET)
NO
BC337 R5
1.5kW
CON3
SPEAKER 1
OR
SPEAKER 3
OR
SPEAKER 5
F1
REMOTE SPEAKER SWITCH
© 2025
L SPEAKERS 2 R
01106251
REV.A
GND +12V
FITS IN UB1 BOX
L SPEAKERS 3 R
NO
COM
D2
+
R3
R6 BC337
NC
NC
A
CON2
R1
D3
CON4
COM
LED8
100nF Q1
R4
1.5kW
_
COIL
2.2kW
4004
COIL
2.2kW
4004
R3
BC337 R5
D3
CON4
+
R1
R4
R6 BC337
COM
CON2
LED8
100nF Q1
4004
FUSE TO SUIT PLUGPACK
D3
AMP+ AMP–
RIGHT
A
NO
RLY2, RLY4 OR RLY6
FUSE TO SUIT PLUGPACK
_
R3
BC337 R5
Q2 100nF
NC
NC
D1
D2
4004
A
LED9
SPEAKER 2
OR
SPEAKER 4
OR
SPEAKER 6
NO
FUSE TO SUIT PLUGPACK
+
SPEAKER 1
OR
SPEAKER 3
OR
SPEAKER 5
F1
COM
2, 4 OR 6
SPK+ SPK–
RLY1, RLY3 OR RLY5
_
COIL
R2
CON2
LED8
100nF Q1
2.2kW
COIL
1.5kW
4004
COM
2.2kW
4004
COIL
2.2kW
1.5kW
NO
RLY2, RLY4 OR RLY6
_
+
R1
NC
NC
D1
D2
1, 3 OR 5
SPK+ SPK–
–
CON1
RLY1, RLY3 OR RLY5
+
A
NO
LEFT
AMP+ AMP–
+
–
_
RLY2, RLY4 OR RLY6
_
COM
2, 4 OR 6
SPK+ SPK–
CON1
RLY1, RLY3 OR RLY5
D1
1, 3 OR 5
SPK+ SPK–
+
–
+
CON1
+
–
4004
R
+ –
COIL
INPUT 2
2.2kW
INPUT 1
VOLUME
L SPEAKERS 4 R
LED9
AMP+ AMP–
RIGHT
SPK+ SPK–
1, 3 OR 5
SPEAKER 2
OR
SPEAKER 4
OR
SPEAKER 6
SPK+ SPK–
2, 4 OR 6
CON4
CON5
CON6
(RJ-45
SOCKET)
(RJ-45
SOCKET)
(RJ-45
SOCKET)
R2
Q2 100nF
R4
R6 BC337
1.5kW
REMOTE SPEAKER SWITCH
© 2025
L SPEAKERS 5 R
01106251
REV.A
FITS IN UB1 BOX
L SPEAKERS 6 R
AMPLIFIER 2
SILICON
CHIMP
Ultra-LD Mk.3 Stereo Amplifier
2 x 135W RMS
POWER
INPUT 3
MUTE
ACK
L
+ –
ON
+
RIGHT CHANNEL CONNECTIONS
NOT SHOWN FOR CLARITY.
LEFT
AMP+ AMP–
1, 3 OR 5
SPK+ SPK–
+
–
+
–
2, 4 OR 6
SPK+ SPK–
LEFT
AMP+ AMP–
GND +12V
Q2 100nF
CON5
CON6
(RJ-45
SOCKET)
(RJ-45
SOCKET)
(RJ-45
SOCKET)
R4
R3
R6 BC337
1.5kW
BC337 R5
CON3
SPEAKER 1
OR
SPEAKER 3
OR
SPEAKER 5
F1
REMOTE SPEAKER SWITCH
© 2025
01106251
A
REV.A
GND +12V
FITS IN UB1 BOX
L SPEAKERS 1 R
LED9
AMP+ AMP–
RIGHT
SPK+ SPK–
1, 3 OR 5
SPK+ SPK–
2, 4 OR 6
SPEAKER 2
OR
SPEAKER 4
OR
SPEAKER 6
R2
Q2 100nF
4004
A
CON5
CON6
(RJ-45
SOCKET)
(RJ-45
SOCKET)
(RJ-45
SOCKET)
NO
BC337 R5
1.5kW
CON3
SPEAKER 1
OR
SPEAKER 3
OR
SPEAKER 5
F1
REMOTE SPEAKER SWITCH
© 2025
L SPEAKERS 2 R
01106251
REV.A
GND +12V
FITS IN UB1 BOX
L SPEAKERS 3 R
NO
COM
D2
+
R3
R6 BC337
NC
NC
A
CON2
R1
R4
1.5kW
COM
LED8
100nF Q1
D3
CON4
_
COIL
2.2kW
4004
COIL
+
CON2
R1
D3
CON4
COM
2.2kW
4004
A
LED8
100nF Q1
4004
FUSE TO SUIT PLUGPACK
4004
CON3
SPEAKER 2
OR
SPEAKER 4
OR
SPEAKER 6
SPK+ SPK–
2, 4 OR 6
NO
RLY2, RLY4 OR RLY6
FUSE TO SUIT PLUGPACK
_
R3
BC337 R5
D3
SPK+ SPK–
1, 3 OR 5
NC
NC
D1
D2
4004
A
LED9
AMP+ AMP–
RIGHT
NO
FUSE TO SUIT PLUGPACK
+
SPEAKER 1
OR
SPEAKER 3
OR
SPEAKER 5
F1
COM
2, 4 OR 6
SPK+ SPK–
RLY1, RLY3 OR RLY5
_
COIL
R2
CON2
LED8
100nF Q1
2.2kW
COIL
1.5kW
4004
COM
2.2kW
4004
COIL
2.2kW
1.5kW
NO
RLY2, RLY4 OR RLY6
_
+
R1
NC
NC
D1
D2
1, 3 OR 5
SPK+ SPK–
–
CON1
RLY1, RLY3 OR RLY5
+
A
NO
LEFT
AMP+ AMP–
+
–
_
RLY2, RLY4 OR RLY6
_
COM
2, 4 OR 6
SPK+ SPK–
CON1
RLY1, RLY3 OR RLY5
D1
1, 3 OR 5
SPK+ SPK–
+
–
+
CON1
+
–
4004
R
+ –
COIL
INPUT 2
2.2kW
INPUT 1
VOLUME
L SPEAKERS 4 R
LED9
AMP+ AMP–
RIGHT
SPK+ SPK–
1, 3 OR 5
SPEAKER 2
OR
SPEAKER 4
OR
SPEAKER 6
SPK+ SPK–
2, 4 OR 6
CON4
CON5
CON6
(RJ-45
SOCKET)
(RJ-45
SOCKET)
(RJ-45
SOCKET)
R2
Q2 100nF
R4
R6 BC337
1.5kW
REMOTE SPEAKER SWITCH
© 2025
L SPEAKERS 5 R
01106251
REV.A
FITS IN UB1 BOX
L SPEAKERS 6 R
AMPLIFIER 3
SILICON
CHIMP
Ultra-LD Mk.3 Stereo Amplifier
2 x 135W RMS
POWER
INPUT 3
MUTE
ACK
L
+ –
RIGHT CHANNEL CONNECTIONS
NOT SHOWN FOR CLARITY.
LEFT
AMP+ AMP–
1, 3 OR 5
SPK+ SPK–
ON
+
+
–
+
–
2, 4 OR 6
SPK+ SPK–
LEFT
AMP+ AMP–
4004
CON3
CON5
CON6
(RJ-45
SOCKET)
(RJ-45
SOCKET)
(RJ-45
SOCKET)
2.2kW
LED1
S1
A
2
A
3
1
4
LED6
LED2
12
5
A
11
6
A
10
LED5
REV.A © 2025
9
A
LED4
7
8
1.5kW
BC337 R5
CON3
LED3
01106252
REMOTE
SPEAKER
SWITCH
Silicon Chip
01106251
REV.A
FITS IN UB1 BOX
GND +12V
SPEAKER 1
OR
SPEAKER 3
OR
SPEAKER 5
F1
A
LED9
AMP+ AMP–
RIGHT
SPK+ SPK–
1, 3 OR 5
SPK+ SPK–
2, 4 OR 6
SPEAKER 2
OR
SPEAKER 4
OR
SPEAKER 6
R2
Q2 100nF
CON5
CON6
(RJ-45
SOCKET)
(RJ-45
SOCKET)
(RJ-45
SOCKET)
BC337 R5
1.5kW
CON3
© 2025
REV.A
FITS IN UB1 BOX
NC
NC
NO
COM
D2
+
REMOTE SPEAKER SWITCH
01106251
NO
A
CON2
R1
R3
R6 BC337
D3
CON4
COM
LED8
100nF Q1
R4
1.5kW
4004
A
RLY2, RLY4 OR RLY6
_
COIL
2.2kW
4004
COIL
2.2kW
4004
COIL
R3
R6 BC337
© 2025
A
POWER
R4
D3
CON4
A
LED7
SPK+ SPK–
2, 4 OR 6
COM
+
R1
REMOTE SPEAKER SWITCH
2.2kW
GND +12V
SPK+ SPK–
1, 3 OR 5
NO
CON2
LED8
100nF Q1
4004
FUSE TO SUIT PLUGPACK
D3
AMP+ AMP–
RIGHT
A
NC
NC
GND +12V
SPEAKER 1
OR
SPEAKER 3
OR
SPEAKER 5
F1
FUSE TO SUIT PLUGPACK
_
R3
BC337 R5
Q2 100nF
NO
D1
D2
4004
A
LED9
SPEAKER 2
OR
SPEAKER 4
OR
SPEAKER 6
COM
2, 4 OR 6
SPK+ SPK–
RLY1, RLY3 OR RLY5
_
FUSE TO SUIT PLUGPACK
+
SPEAKER 1
OR
SPEAKER 3
OR
SPEAKER 5
F1
2.2kW
R2
4004
COIL
1.5kW
CON2
LED8
100nF Q1
58
COM
2.2kW
4004
COIL
2.2kW
1.5kW
NO
RLY2, RLY4 OR RLY6
_
+
R1
NC
NC
D1
D2
1, 3 OR 5
SPK+ SPK–
–
CON1
RLY1, RLY3 OR RLY5
+
A
NO
LEFT
AMP+ AMP–
+
–
_
RLY2, RLY4 OR RLY6
_
COM
2, 4 OR 6
SPK+ SPK–
CON1
RLY1, RLY3 OR RLY5
D1
1, 3 OR 5
SPK+ SPK–
+
–
+
CON1
+
–
4004
R
+ –
COIL
INPUT 2
2.2kW
INPUT 1
VOLUME
LED9
AMP+ AMP–
RIGHT
SPK+ SPK–
1, 3 OR 5
SPK+ SPK–
2, 4 OR 6
CON4
CON5
CON6
(RJ-45
SOCKET)
(RJ-45
SOCKET)
(RJ-45
SOCKET)
SPEAKER 2
OR
SPEAKER 4
OR
SPEAKER 6
R2
Q2 100nF
R4
R6 BC337
1.5kW
REMOTE SPEAKER SWITCH
© 2025
01106251
REV.A
FITS IN UB1 BOX
Fig.2: up to six pairs of speakers can be driven, one pair at a time, by a single amplifier; as shown
in the dashed box. This approach is ideal for switching between speakers in different rooms. If
fewer than six sets of speakers are used, some relays and/or boards can be omitted, and the number
of LEDs fitted to the Control Panel would be reduced.
This whole diagram shows the outputs of three amplifiers, with each able to be switched between
up to six speaker pairs. This is ideal for speaker bi-amping (or tri-amping!) and can also be used
with systems using separate amplifiers for the main speakers and subwoofers. The input signals to
the amplifiers can be different.
Australia's electronics magazine
siliconchip.com.au
the two 1.5kW resistors at the ‘Speakers 5 and 6’ position. Refer to dashed
box in Fig.2 for these configurations.
Note how in Fig.2, all the Relay
Switching PCBs and the Control Panel
are connected by Cat 5/6 cables. The
amplifier is connected to each Switching PCB. The interconnecting cables
supply power to the extra PCBs, so separate power connections don’t need to
be made. As you can also see in this
figure, in this configuration, not all the
RJ-45 connectors need to be installed
on the PCBs.
Furthermore, on the PCBs powered
by the Cat 5/6 cables, you do not need
to install the input power terminal
strip or the fuse holder. You only need
to have those on one of the boards.
What about driving multiple pairs
of speakers from multiple amplifiers?
If running more than two pairs of
speakers from each amplifier, the resistor positions on the PCBs are configured just as was described above. That
is, the PCB for Speaker Pair 1 and 2 use
resistors placed at the ‘Speaker 1 and
2’ positions, the PCB for Speaker Pair
3 and 4 use resistors at the ‘Speakers 3
and 4’ positions, and PCB for Speaker
Pair 5 and 6 use resistors positioned at
‘Speakers 5 and 6’ positions.
As before, the PCBs are linked by Cat
5/6 cables, with one of PCBs connected
to the switch. However, in this configuration, each set of PCBs is fed by a
separate amplifier, as shown in Fig.2.
As you can also see in Fig.2, not
all the RJ-45 connectors need to be
installed on the PCBs – the exception
is the PCB that also connects to the
switch. It uses all three connectors.
If you are switching two amplifiers
that each drive two pairs of speakers, you need just two Relay Switching PCBs. This would be the case if
you were switching a system that, for
example, used two amplifiers to drive
inside and outside main speakers and
subwoofers. In this case, on each PCB,
the ‘Speaker 1 and 2’ resistor positions
would be used, as shown in Fig.3.
Incidentally, while we have been
talking about switching from one pair
of speakers to another, there are also
switch positions where no speakers
are connected.
You will need one Relay Switching PCB to handle 1-2 speakers, two
PCBs to handle 3-4, or three PCBs for
5-6 speakers. This applies regardless
of whether you are using one or more
amplifiers.
siliconchip.com.au
Parts List – Remote Speaker Switch
1 12V DC plugpack (100mA+ for each Relay Switching board)
1+ Relay Switching boards (see below)
1 Control Panel board (see below)
various Cat 5, Cat 5E or Cat 6 patch leads with lengths to suit the installation
Relay Switching board (per board)
1 double-sided, plated-through PCB coded 01106251, 132 × 80mm
2 DPDT 12V 10A cradle relays (RLY1, RLY2)
[Altronics S4311, Jaycar SY4008]
2 6-way barrier terminals with 8.25mm pin spacings (CON1, CON2)
[Altronics P2106]
1 2-way PCB screw terminal, 5/5.08mm Pitch (CON3) ♦
[Altronics P2038, Jaycar HM3172]
3 8P8C RJ-45 Ethernet PCB sockets (CON4-CON6) [Altronics P1448A] •
2 M205 PCB fuse clips (F1) ♦
1 M205 fuse, current rating to suit plugpack (F1) ♦
2 BC337 45V 0.8A NPN transistors (Q1, Q2)
3 1N4004 400V 1A diodes (D1-D3)
2 3mm or 5mm red LEDs (LED8, LED9)
2 100nF 63/100V MKT polyester capacitors
2 2.2kW ¼W axial resistors
2 1.5kW ¼W axial resistors
1 UB1 Jiffy box (optional)
4 6.3mm M3-tapped spacers and short M3 machine screws (optional)
• can be reduced to 1 for a single Relay Switching board or 2 for the first and
last boards in a string
♦ only required on one board
Control Panel board (one required)
1 double-sided, plated-through PCB coded 01106252, 43 × 61mm
1 standard electrical wall plate
1 Clipsal Classic blank grid and plate [C2031VX-WE]
1 single-pole, 12-way PCB-mounting rotary switch (S1)
[Altronics S3021, Jaycar SR1210]
1 knob to suit S1 (6.35mm/¼in shaft)
1 8P8C RJ-45 vertical top entry socket (CON7) [Altronics P1468]
7 3mm or 5mm standard brightness LEDs (LED1-LED7) •
2 2.2kW 1/4W axial resistors
4 20mm nylon M3-tapped spacers
4 M3 × 10mm countersunk head machine screws
4 M3 × 10mm panhead machine screws
• reduce quantity if switching fewer than six pairs of speakers
The Clipsal grid plate
with the Control Panel
PCB mounted on the
rear (left). Note the
use of countersunk
screws to hold the
board in place.
These are needed
so that the cover
plate (right) will
correctly slip
into place. The
drilled grid
plate is used
as a template
to drill the
cover plate.
Australia's electronics magazine
January 2026 59
In the above example, we used two
amplifiers, each driving main speakers and subwoofers, and we used the
Switch to change from inside to outside speakers. But what if you don’t
have outside subwoofers?
In that case, you’d simply connect
nothing to the ‘outside’ output of the
Switch connected to the subwoofer
amplifier, so that when you switch
from inside to outside, all the inside
speakers switch off, but only the main
outside speakers switch on.
It’s also easy to switch off all the
speakers from the remote panel. In
fact, there is an ‘off’ switch position
between the detent for every pair of
speakers. This approach has been
taken for two reasons. First, the ‘off’
position is only ever one click away
– you don’t need to rotate the switch
all the way back to the starting point
to switch the speakers off.
Second, providing an ‘off’ position
between every speaker selection setting ensures that two pairs of speakers
can never be momentarily operating.
It gives time for the relay to switch off
before the next one switches on.
Finally, the Remote Speaker Switch
LEFT SPEAKERS 1 RIGHT
SILICON
CHIMP
can also switch 70/100V public
address (PA) speakers. In this application, the Switch’s wiring connections are just as they are for 4/8W
speaker systems; with 70/100V systems, many more speakers can be on
the one circuit.
Circuit details
The circuit is shown in Fig.4. It is
divided into two sections: the Control
Panel that has the rotary switch, and
the Relay Switching section, where
the relays are powered on or off for the
speaker switching. Both the Control
LEFT SPEAKERS 2 RIGHT
Using the Switch with a
remote amplifier
Ultra-LD Mk.3 Stereo Amplifier
2 x 135W RMS
One reason we included a power-on
LED on the Control Panel (LED7) is
for use with remote amplifiers, ie,
where the amplifier is inaccessible
(eg, mounted in an equipment cabinet or roof space). In this case, you
likely have the ability to remotely
switch the amplifier’s power on
and off.
By powering the Remote Speaker
Switch from the same source, the
power indicator LED on the Control
Panel will also tell you when the
amplifier is (or amplifiers are) on.
POWER
INPUT 1
INPUT 2
INPUT 3
R
+ –
VOLUME
MUTE
ACK
L
+ –
ON
+
LEFT
AMP+ AMP–
+
–
1, 3 OR 5
SPK+ SPK–
+
–
+
–
–
2, 4 OR 6
SPK+ SPK–
CON1
_
NO
NC
NC
NO
COM
D2
4004
COIL
4004
A
COM
COIL
+
2.2kW
RLY2, RLY4 OR RLY6
2.2kW
RLY1, RLY3 OR RLY5
D1
+
A
_
CON2
LED8
R1
100nF Q1
SPEAKER 1
OR
SPEAKER 3
OR
SPEAKER 5
F1
1.5kW
R3
D3
FUSE TO SUIT PLUGPACK
BC337 R5
4004
CON3
GND +12V
LED9
AMP+ AMP–
RIGHT
CON4
SPK+ SPK–
1, 3 OR 5
SPEAKER 2
OR
SPEAKER 4
OR
SPEAKER 6
SPK+ SPK–
2 , 4 OR 6
CON5
R2
1.5kW
Q2 100nF
R4
R6 BC337
CON6
REMOTE SPEAKER SWITCH
© 2025
(RJ-45
SOCKET)
SILICON
CHIMP
01106251
(RJ-45
SOCKET)
(RJ-45
SOCKET)
REV.A
FITS IN UB1 BOX
LEFT SUBWOOFERS 1 RIGHT
LEFT SUBWOOFERS 2 RIGHT
+
+
Ultra-LD Mk.3 Stereo Amplifier
2 x 135W RMS
POWER
INPUT 1
INPUT 2
MUTE
ACK
L
+ –
A
+
–
+
–
–
2, 4 OR 6
SPK+ SPK–
RLY2, RLY4 OR RLY6
11
_
COM
NO
NC
NC
NO
COM
D2
4004
5
2.2kW
LED2
12
COIL
D1
4
2.2kW
RLY1, RLY3 OR RLY5
A
3
COIL
2
4004
S1
1, 3 OR 5
SPK+ SPK–
CON1
LED1
1
6
A
01106252
REMOTE
SPEAKER
SWITCH
Fig.3: a common use for the Remote
Speaker Switch is to switch the output
of two amplifiers, one powering the
main speakers and the other powering
one or two subwoofers. For example,
the same amplifiers can be used to
drive inside or outside speakers.
+
LED8
100nF Q1
R1
1.5kW
R3
BC337 R5
D3
A
CON2
CON3
GND +12V
SPEAKER 1
OR
SPEAKER 3
OR
SPEAKER 5
F1
FUSE TO SUIT PLUGPACK
REV.A © 2025
7
8
4004
9
_
10
Silicon Chip
–
+
LED7
LEFT
AMP+ AMP–
A
POWER
60
ON
2.2kW
2.2kW
INPUT 3
R
+ –
VOLUME
LED9
AMP+ AMP–
RIGHT
CON4
SPK+ SPK–
1, 3 OR 5
CON5
SPK+ SPK–
2, 4 OR 6
SPEAKER 2
OR
SPEAKER 4
OR
SPEAKER 6
R2
1.5kW
Q2 100nF
R4
R6 BC337
CON6
REMOTE SPEAKER SWITCH
© 2025
(RJ-45
SOCKET)
(RJ-45
SOCKET)
(RJ-45
SOCKET)
01106251
REV.A
FITS IN UB1 BOX
siliconchip.com.au
Are Cat 5/6 cables necessary?
We chose to use 8P8C connectors and RJ-45 cables to link the
boards because they are inexpensive, easy to use, available in
a wide range of lengths, and make the system modular.
However, if you want to do the extra work, there is nothing
stopping you from soldering any multi-core cable with eight
conductors (or more) directly between the boards.
This allows the use of suitably terminated old multi-core telephone cable etc. However, we don’t think the small cost saving
is worth the extra work.
If you decide to do this, make sure they are all soldered pin
1 to 1 through to pin 8 to 8. Note that, with the Cat 5/6 network
cables, you must use straight-through cables rather than crossover cables.
Panel and the Relay Switching sections include indicator LEDs. This
split matches the separation of components between the two PCBs.
The Control Panel uses a single-pole
12-way (SP12T) rotary switch (S1) to
select the speakers you require. Relays
in the Relay Switching section handle the actual switching between the
amplifier and speaker.
On the Control Panel, one LED indicates each switch position. None are
lit in the off positions, but one (from
LED1 to LED6) will light when a set of
speakers is selected. The rotary switch
can be limited to positions 1 to 4, allowing the selection of either Speaker 1
at position 2 or Speaker 2 at position
4. Positions 1 and 3 are off positions.
For more speaker selections, the
switch can be set to operate up to position 6 for an extra speaker selection
(Speaker 3), or to position 8 for another
selection (Speaker 4). Similarly, position 10 selects Speaker 5 and position
12, Speaker 6.
The wiper of switch S1 is connected
to a 12V supply, and when the switch
is in one of positions 2, 4, 6, 8, 10 or
12, the LED connected to these terminals (LED1 to LED6) will light due to
the current flowing through the 2.2kW
resistor to ground.
At the same time, the switched 12V
is connected to a terminal on CON7, an
RJ-45 socket. Power is also supplied to
this socket at pins 1 and 2. This socket
is connected to the Relay Switching
board(s) via a Cat 5/6 cable.
LED7 lights via a current limiting
2.2kW resistor that’s connected to the
12V supply. This indicates that there
is 12V supplied from the Relay Switching board through CON7.
The relay switching circuitry
mainly comprises two relays, RLY1 &
RLY2, for switching two sets of stereo
62
Silicon Chip
speakers. To switch extra speakers,
another board with identical circuitry can be built. The first circuit is
for Speaker 1 (RLY1) and Speaker 2
(RLY2), the second for Speaker 3 and
Speaker 4, and the third circuit for
Speaker 5 and Speaker 6.
These boards are interconnected
using daisy-chaining 8-wire Cat 5 or
Cat 6 leads between CON6 on one
board and CON4 on the next.
The relay coils are not directly
driven from the switch contacts
because the switch contacts are only
rated for 150mA, and each relay draws
75mA when powered. Since more than
one relay could be driven at the one
time, the contact current will reach or
exceed the switch rating, reducing the
switch’s life.
Therefore, an NPN transistor is used
to drive each relay coil (Q1 or Q2) and
only the base current (just under 3mA)
used to drive that transistor is passed
through the switch contact. Transistor
Q1 is used to drive RLY1, while transistor Q2 drives RLY2.
In the first circuit for Speaker 1 and
Speaker 2, the bases of Q1 and Q2
will be driven via resistors R1 and R2,
respectively. When building the second circuit for Speaker 3 and Speaker
4, the transistor bases are driven via
resistors R3 and R4 instead. The third
circuit, for Speaker 5 and Speaker 6,
has the bases of Q1 and Q2 driven via
R5 and R6.
Each relay coil has a normally
reverse-biased diode (D1 for Q1 and
D2 for Q2) across it. This shunts the
back-EMF from the coil when the transistor switches off. The 100nF capacitor across the 12V supply provides a
reservoir for this charge, so the 12V
rail’s voltage doesn’t increase much
each time the relay switches off.
There is also one LED across each
Australia's electronics magazine
Fig.4: the Control Panel (left)
uses a 12-position rotary switch
with indicator LEDs. The Relay
Switching board (right) uses two
transistors to drive the relays that
switch the speaker connections. The
RJ-45 sockets allow easy connection
to the Control Panel and other relay
boards used to expand the system.
relay coil that lights when the relay
is on. The Altronics relays include an
internal indication relay, but other,
compatible relays may not. In addition, the internal LEDs require the
coil to be connected with a specific
polarity, while the external LED orientation is designed to suit the drive
arrangement, regardless of the coil
orientation.
Power for the circuit is via a nominally 12V DC plugpack. Fuse F1 adds
protection if a short circuit occurs,
while diode D3 is connected in reverse
across the supply so that if the supply
is connected with the wrong polarity,
the diode will conduct and the fuse
will blow.
The current requirement is up to
100mA for each set of two relays. So if
you use three relay circuits, a 300mA
plugpack is required. You can use a
higher-rated plugpack.
Each relay is used to drive a stereo
pair (left and right) speakers from an
amplifier, switching the positive (+)
amplifier terminals.
The negative terminals (−) of each
stereo amplifier are permanently connected to the outputs, but the channel
negatives are not joined. This allows
siliconchip.com.au
the use of bridge-mode amplifiers,
which are increasingly common. In
that case, the negative output terminals are not at ground, but actively
driven to swing in the opposite voltage polarity to the positive terminals.
Construction
Both boards are straightforward to
assemble. The Relay Switching board
is built on a double-sided PCB
coded 01106251 that measures
132 × 80mm – see Fig.5. Fit
the low-profile components
first – the resistors, capacitors,
diodes, LEDs and transistors.
The position of the two 1.5kW
resistors depends on whether
this board will switch the
first, second or third pair of
speakers.
The diodes, LEDs and transistors must be inserted the
right way around – follow the markings on the PCB and in Fig.5. The
longer lead of the LED is the anode
(marked with an “A” on the PCB).
Insert the terminal blocks for the
power supply and speaker connections next. The speaker terminal
blocks can go either way around, but
the power supply terminal block’s
openings must face the bottom of the
PCB. Next, solder in the fuse clips,
ensuring the tags that hold the fuse in
place are on the outside at each end.
The RJ-45 sockets can be soldered
into place next. The solder pads are
fairly close together, so check after
soldering that you have not made any
bridges – use a magnifying glass to do
that if necessary.
Finally, solder the two relays into
Fig.5: the Relay Switching
PCB is easy to build. The
diodes, LEDs and transistors
must be inserted the right way
around. After soldering, check
for bridges between the RJ-45
socket pins – these are quite
close together.
siliconchip.com.au
Australia's electronics magazine
January 2026 63
place. You will have to push down
firmly to get the relay terminals to
project sufficiently through the PCB.
The number of RJ-45 sockets each
board requires depends on the amplifier and speaker configurations you are
switching – see Figs.1-3. Also, only
one board requires the fuse holder
and input power terminal strip – the
remaining linked boards get their
power feeds via the Cat 5/6 cable connections.
Having said that, we chose to insert
all these components on every board
– it gives more versatility, should the
system requirements change in the
future.
Building the Control Panel
Making the Control Panel and
mounting it takes several steps. We
will assume that you are using the
specified Clipsal Classic blank grid
and cover plates.
Copy or print out the drilling template (Fig.6) at actual size (100%
scale) and position it on the grid plate.
Ensure the position you have chosen
on the grid plate will allow the PCB
to fit within the wall opening. Use
clear adhesive tape to hold the drilling template in place and then drill
the four 3mm holes for the PCB standoff mounts.
Countersink these holes by hand
with a larger drill bit – the screws that
mount the standoffs must be flush with
the outer surface of the grid plate.
Next, drill the holes for the power
LED and switch position LEDs.
Remember that you need to drill holes
to match the number of speaker pairs
you are switching; they can be either
3mm or 5mm holes, depending on
what size of LEDs you have chosen
to use.
Now drill the 10mm hole for the
Fig.6: the drilling template for the
Control Panel. All dimensions are
in millimetres, and this diagram
is shown at 100% scale.
shaft of the rotary switch. It is not held
in place with its shaft mounting nut;
instead, it is held by the PCB. If you
are switching fewer than six pairs of
speakers, the nut & washer will need
to be removed, and the switch rotated
fully anti-clockwise, before you can
access the tab washer that sets the
number of positions the switch can
move through.
You will also likely have to shorten
the shaft of the switch to suit the knob
you are using. This is easiest done by
placing the shaft in a bench vice and
using a fine-tooth hacksaw to cut the
plastic shaft to length.
Clip the faceplate over the grid plate
and, using the drilled grid plate as the
template, drill the faceplate holes from
the rear – that is, the holes for the shaft
and all LEDs. Do
not drill the four
holes for the PCB
mounts through
the faceplate!
Deburr all the
drilled holes in
both plates with
a larger diameter
drill bit by hand.
Now it’s time to assemble the
Control Panel PCB, which is coded
01106252 and measures 43 × 61mm
– refer to Fig.7. Solder the two 2.2kW
resistors to the PCB, then mount the
rotary switch. Attach the nylon standoffs to the PCB.
Insert the leads of one of the LEDs
into the holes in the board, then offer
the PCB up to the rear of the grid
plate. You can then easily push the
LED through the appropriate grid plate
hole before soldering the LED leads
into place, making sure the longer
lead goes into the hole for the anode
(“A”). Repeat the process for each of
the LEDs.
Doing it this way means the LED
leads are all precisely the correct
length (LEDs with short leads may
need tinned copper wire extensions).
The switch rotates clockwise, as
viewed from the front. Insert the first
LED in the upper-most PCB position
– this is, for the first pair of speakers.
Install the LED for the next pair of
speakers in the next clockwise PCB
position – and so on, for the number
of speaker pairs you are switching.
Note that the power LED is optional
– if you don’t want it, you can leave
it out.
Now solder the RJ-45 socket into
place, noting that it is placed on the
underside of the PCB and is a vertical
(top-entry) socket, unlike those on the
Relay Switching board.
Mount the PCB to the grid plate
using the previously attached nylon
standoffs and countersunk head 3mm
screws. Remember to feed the LEDs
through their appropriate holes as you
mount the PCB. Check that the drilled
cover plate neatly fits over the grid
plate and clips into place.
Testing
When you have finished building
the switch and relay boards, check the
soldering carefully with a magnifying
glass. You are looking for cold joints
(dull finish), incomplete soldering or
solder bridges.
Connect the Control Panel and Relay
Switch boards with a Cat 5/6 cables.
You can connect one at a time for testing if you’ve fitted the power supply
Fig.7: there are just a few components on the Control Panel
board so it shouldn’t take long to assemble, but prepare the
switch plates first, as described in the text. You only need
to install the LEDs that you want or need, ie, one per set of
speakers switched (LED1-LED6), plus the power indicator
(LED7), if desired.
64
Silicon Chip
Australia's electronics magazine
siliconchip.com.au
Fig.8: the
cutting
details for the
optional Jiffy
box enclosure
for a Relay
Switching
board.
The hole
positions
shown suit a
PCB attached
to the base
using 6.3mmtall standoffs.
components to all of them; it doesn’t
matter which connector the cable goes
into on the Relay Switch board. Otherwise, connect the Control Panel to
the Relay Switch board that has the
power supply input.
Apply 12V power and rotate the
speaker selection knob. One relay (and
its associated LED) should activate
with the switch knob at the uppermost (12 o’clock) position, then switch
off at the next clockwise switch click.
Another relay and LED should activate
at the next clockwise click.
If all is well and you are using multiple Relay Switching boards, switch
off power and use another Cat 5/6
cable to daisy-chain the next Relay
Switch board. Switch the power
back on and check that this works as
required – depending on your switching arrangement, either the second
board will mimic the behaviour of
the first, or its relays will activate at
further switch positions.
Continue the testing until you’ve
verified that all the boards are working.
Mounting it
The rotary switch is designed to
mount behind a standard wall plate.
However, if you wish, the Control
Panel could be mounted in a box.
The relay board fits in a UB1-sized
Jiffy box using 6.35mm standoffs. If
you are using multiple Relay Switch
boards, multiple Jiffy boxes can be
used, side-by-side or on top of each
other. Fig.8 shows the template for
cutting holes in the box sides to allow
access to the RJ-45 sockets.
However, as the boxes are likely to be
hidden from view, round holes could
instead be drilled at each of these positions – this will be quicker and easier.
To allow the speaker and amplifier
connections to the terminal strips, cut
a rectangular hole in the appropriate
wall of the box or drill a hole.
Installation
We’ll initially assume that you are
Driving speakers in parallel
switching one amplifier between two
pairs of speakers. Connect one pair of
speakers to the Relay Switching board.
Using the “Spkr 1,3 or 5” terminals,
make both the left and right speaker
connections. Then connect the amplifier’s outputs to the board, again to the
left and right inputs.
Power up the switching system and
amplifier. The speakers should work
when the switch is set to position 1,
and be muted with the switch in other
positions. When that is working, power
it off and connect the second pair of
speakers, using the “2,4 or 6” terminals. You should then be able to switch
between the two pairs of speakers.
For more complex switching, start
with the simplest switching and then
build the system from there, checking
each step by playing audio and confirming that the speakers are working
properly. With complex systems, there
are a lot of wires to connect, so always
test the system step-by-step rather than
SC
connecting everything at once.
Only the ‘master’ board needs the input
power terminal strip and the fuse – the
other boards will receive power
via the interconnecting
Cat 5/6
cables.
The Remote Speaker Switch does not allow the operation of multiple pairs of speakers at once. That is, it can connect Pair 1 or
Pair 2 to an amplifier, but not Pair 1 and Pair 2 at the same time.
This means that, assuming all the speakers have the same
impedance, the impedance seen by the amplifier does not
change, irrespective of the selected speakers.
However, if the amplifier is wired to drive two pairs of
speakers, the Remote Speaker Switch can switch between
multiple sets.
For example, let’s say the speakers are all 8W and the
amplifier is happy with a 4W load. You can wire two pairs
of speakers in parallel, so that each channel has two
speakers (four in total), and each channel gives a 4W
load to the amplifier. Then, you can use the Switch to alternatively select another four speakers, wired in the same way.
So, while we have shown only one pair of speakers connected to each Remote
Switch output, if the impedance doesn’t become too low, you can use two pairs of paralleled speakers on each amplifier output.
siliconchip.com.au
Australia's electronics magazine
January 2026 65
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