This is only a preview of the January 2026 issue of Silicon Chip. You can view 35 of the 104 pages in the full issue, including the advertisments. For full access, purchase the issue for $10.00 or subscribe for access to the latest issues. Articles in this series:
Items relevant to "DCC Base Station":
Articles in this series:
Items relevant to "Remote Speaker Switch":
Articles in this series:
Items relevant to "Earth Radio, Part 2":
Purchase a printed copy of this issue for $14.00. |
Vintage Radio
Rebuilding the
Kriesler 11-99
Never one to take the
easy way out, when
rebuilding this Kriesler
11-99, I decided to
‘upgrade’ it to 10-pin
‘decal’ TV-type valves.
I then had a lot of fun
resolving the stability
problems that created!
By Fred Lever
T
his Kriesler 11-99 is a smart-
looking portable radio from 1968
with a modern-looking dial and single control knob. It has production
number 3878 and ARTS&P number
AA035355. The set is quite light at
3kg. The designs of the cabinet and
circuit are efficient in material and
component use, respectively.
I purchased this example intending
to refurbish it using new valves. As I
had purchased a box of 10-pin decal
TV-type valves and sockets for other
projects, I decided to see if the original Kriesler 9-pin valve line up could
be replaced with 10-pin TV types. If
successful, I could use the same technique for future repairs.
The original 11-99 used a series
of 9-pin dual valves: a 6AN7 triode-
hexode, a 6N8 dual-diode-pentode
and a TV deflection valve, the 6GV8
triode-pentode, for audio amplification. A 6V4 full-wave vacuum rectifier
rounded out the lineup. That gave it
the equivalent of a six-valve lineup –
see the full circuit in Fig.1.
I reckoned I could provide those
functions using a 6V9 heptode-triode
to replace the 6AN7, a 6U9 pentode-
triode in place of the 6N8, and a 6Y9
dual-pentode instead of the 6GV8.
94
Silicon Chip
The 6V4 could be dispensed with and
replaced with a silicon bridge rectifier. Being a next-generation series,
the decal valves have similar or higher
gains compared to the 9-pin types.
So the performance of the set should
be at least as good as the original. The
10-pin valves are designed to work at
medium HT voltages of 200V, so the
original HT power supply of around
150V looked adequate.
Changing the valves
I started by removing all the original
valve sockets and small components,
leaving large parts like the transformer,
tuning gang and speaker in place. The
10-pin sockets bolted into the holes
left by the 9-pin sockets. I then fitted
a gland for the mains cord into the
empty rectifier socket hole.
Stage-by-stage, I rebuilt the set and
fixed any problems at each stage before
moving to the next. Fig.2 shows the
changes that were required in red.
To reduce the heat and increase
efficiency, I deleted the valve rectifier and used a Jaycar ZR1320 silicon
mini bridge rectifier. That gave about
150V DC at the first filter and 135V
DC at the second filter with a draw of
20mA, the figure I wanted to limit the
whole set to.
A concern I had straight away was
the exposed nature of both the mains
and HT terminations and wiring. The
Photos 1 & 2: the mains wiring was too exposed and a shock hazard.
Australia's electronics magazine
siliconchip.com.au
Fig.1: the original Kriesler Circuit. Source: www.kevinchant.com/uploads/7/1/0/8/7108231/11-99.pdf
safety level for servicing is very subpar in this type of set with a very shallow chassis. With the chassis out of the
cabinet, making accidental finger contact with a live mains wire was way
too easy – see Photos 1 & 2. I covered
the whole of the power supply section
and the volume control with insulated
covers, seen in Photo 3.
The audio section
I wired up the audio section first,
as shown in Photo 4. The 6Y9 is quite
useful as an audio valve; there are a
couple of watts possibly available,
depending on the HT voltage and the
suitability of the output transformer.
It should reflect a load of around 10kW
to the plate.
The original output transformer
had an open-circuit primary! That
explained the blackened 6GV8 and
tired 6V4. I fitted a Jaycar MM1900
line transformer to the speaker with
the primary connected to the 0.5W tap.
I was mindful of the high gain of the
6Y9 valve, but having used the type
in two other projects, knew at least to
start off with a grid stopper to combat
self-oscillation.
Photo 3: the mains wiring after fitting safety covers.
siliconchip.com.au
The valve is designed as a video
amplifier, so it has a wide bandwidth.
It was up to me to restrict the bandwidth using external components and
limit the gain for stability.
One step I took to reduce the total
stage gain was to connect the preamplifier pentode section of the 6Y9 as a
triode with grid bias. At first, I wired
the 6Y9 output pentode with back bias.
Upon turning the set on, I was greeted
with screaming and popping noises
laced with hum.
To cut the story short, I simply had
to ditch the back-bias and cathode
Photo 4: I wired up the power supply and audio amplifier first.
Australia's electronics magazine
January 2026 95
self-bias the power section to be rid
of the screaming and hum. Once cathode bias was applied, the crankiness
went away, but the stage was drawing a lot of current. Sure enough, it
was running as a sinewave oscillator
at about 16kHz!
Bridging the output control grid (pin
8) to ground did not stop the oscillation, so it was apparent the output
pentode section was doing it all by
itself, using the output transformer
as a resonator. I stopped that by putting a 20nF 400V damping capacitor
across the transformer’s primary. The
two valves then amplified well, yielding a voltage gain of 2400 times from
input grid to output plate.
The overall gain of a 6GV8 is about
625 times, so the 6Y9 with 2400 times
has plenty in hand to implement negative feedback if required. The power
pentode drove about 4V into the
speaker coil at clipping, indicating a
couple of watts of output power. With
that running well enough, I moved on
to the detector and intermediate frequency (IF) stage.
The IF section
The 6U9 IF valve powered up in a
grounded cathode configuration and
immediately ran as a 470kHz sinewave
oscillator, so I needed to bias it back
up its gain slope to stabilise it and provide amplification. The simplest way
of doing this was to self-bias the valve,
get it under control, and let the automatic gain control (AGC) just do extra
bias gain control in service.
Even with that done, the stage was
making hissing noises from the detector diode (the triode) and the 455kHz
IFT coil resonance was limited. I had
to manually cathode bias the valve
back up its gain slope by increasing
the bias to a silly value to get it stable.
It became apparent that the base
Scope 1: the initial IF system response
looked pretty good.
96
Silicon Chip
Photo 5: my original socket orientation had the wires crossing over, resulting in
instability.
Photo 6: rotating the socket 180° fixed the problem.
wiring was involved in this, as moving the grid and plate leads around
could ‘tune’ the instabilities in and
out with squeals and popping noises!
This was a lead dress issue, and all my
own fault. I had mounted the socket
without much thought to lead dress;
the grid, diode load and plate leads
were crossing over, making the valve
unstable – see Photo 5.
The yellow wire is the control grid
drive to pin 3, the blue wire is the IF
plate output from pin 7, and white is
the diode load for pins 9 and 10. The
leads were all too long, too close and
crossing each other as the socket pin
orientation was wrong.
I fixed this by rotating the socket
180°, as seen in Photo 6. The yellow,
blue and white wires are then short,
direct and well away from each other,
and the centre shielding ferrule can do
its job. That was all it took to restore
serenity. I left the IF stage with a low
gain of about 40 times, with plenty of
scope for reducing the cathode bias
later to up the gain, and moved on to
the front end.
Scope 2: the initial oscillator grid
(cyan) and plate (yellow) signals
required some tweaking.
Scope 3: the oscillator signals looked
a lot better after adding a damping
capacitor.
Australia's electronics magazine
Mixer and tuning coils
I wired in the 6V9 as a classic grounded-cathode, grid-tuned
biased-triode oscillator and a heptode
tuned-grid mixer. Upon power-on,
siliconchip.com.au
Fig.2: my modified circuit. Besides swapping the values, most of the changes I had to make related to keeping the higherfrequency valves stable.
there was no oscillator action. The
tuned winding on the oscillator coil
was open circuit! I stripped and
rewound the coil, putting 100 turns
on for the tuned winding and 30 turns
for feedback.
The oscillator then sprang into life,
and the set received signals over the
band with an indoor aerial, but there
was obviously something not well as
the IF output level was low, generating only -1V for the AGC signal. I performed a quick sweep check of the IF
strip response to check the coils; that
looked OK (Scope 1).
Next, I checked the oscillator waveforms and amplitudes, looking for
problems. The good news was that
the triode tuned-grid amplitude was
strong, at 30V peak-to-peak, and level
from 1MHz to 2.5MHz (the cyan trace
in Scope 2). The bad news was that the
plate circuit was full of resonance (the
yellow trace).
I put a 220pF damping capacitor
across the plate winding, and that
got rid of a lot of the harmonics, or at
least the higher ones (Scope 3). That
siliconchip.com.au
looked nicer, but it did not solve my
IF problem.
While scoping the 6V9 and 6U9
pins, I realised there was a large 100Hz
component on the signal plates! That
was not right. The HT ripple at the
6V9 and 6U9 supply point was about
0.4V, and this was getting into the signal streams and appearing at a level
higher than the RF/IF signal!
I fixed that in two ways. One, by
separating the RF/IF stage’s HT from
the audio HT with a low-pass filter
comprising a 2.2kW series resistor and
10μF electrolytic capacitor to ground.
Two, by providing a separate screen
supply for each valve. Then the 6V9
and 6U9 were settled and stable, even
when biased to a higher gain. Those
two changes fixed all the stability problems the front end had.
A rough check of the IF valve gain
showed it was now around 60 times,
depending on the AGC bias level,
which now was regulating up to -6V
depending on the received signal level.
With the whole set working reasonably
well, it was time to align the front end.
Australia's electronics magazine
The tuning range
The dial tuning range is fixed by
the reactance of the ferrite aerial rod
winding and the gang.
The only adjustment is the trimmer on the tuning gang. I checked the
resonance range of the aerial coil (80
turns for tuning with a five-turn primary) and determined it varied from
around 500kHz to 1700kHz. The stated
tuning range of the 11-99 was 525kHz
to 1635kHz.
I took that as the figure and decided
to tune the oscillator coil to give a range
of 980kHz to 2080kHz (455kHz higher).
Luckily, my 100-turn to 30-turn winding reached that by adjusting the one
slug in the coil with the gang trimmer
set at halfway. In theory, the specially
shaped padderless gang should maintain 455kHz between the tuning coil
and the oscillator coil.
Even without an aerial wire attached,
while tuning over the range, each local
station came in at a good volume. Tuning over each station, I could scope a
strong 455kHz resonance from the IF
valve plate, and the detected audio
January 2026 97
Scope 4: reducing the stability
capacitor and some other tweaks
made the audio sound much better.
Scope 5: the oscillator tank signal.
Scope 6: the mixer plate has the
IF signal modulated by the audio
waveform.
pushed the volume control setting
down below halfway.
However, the speaker audio sounded
muffled and unpleasant. There was
around 30V peak-to-peak on the detector, so that was working well, clear of
low-level diode knee distortion. The
waveform on a sinewave-modulated
test signal was clean, so the muffled
sound was more likely due to a poor
frequency response.
With the front end working well,
I moved back to the audio stage and
investigated this further.
I swept the audio response from the
triode grid to the speaker coil over a
range of 50Hz to 5kHz. The test showed
the treble rolling off and too much bass
for the tiny speaker. That rolled-off
frequency response, or excessive bass,
was the cause of the muffled sound.
Applying a feedback loop from the
voice coil to the 6Y9 triode’s cathode
evened the response out a bit, while
reducing the overall gain of the audio
section. That was a good thing, as the
volume control was working right near
the start of its travel, especially with
an aerial attached. I left the feedback
loop and paid some more attention to
the output transformer circuit.
The 20nF value for the stability
capacitor across the output transformer primary was the main culprit
rolling off the response. The 6Y9 valve
was always close to UHF instability,
and would spill over at 16-30MHz
if provoked, as well as oscillating at
audio frequencies.
That UHF instability was reduced by
strapping a 220pF disc ceramic from
the triode grid to ground at the valve
socket end, and placing a 470pF mica
capacitor across the grid feed point
at the volume control end. The wire
connecting the two points had to be
shielded.
The capacitors appear to be duplicates, but they do two different things.
The disc is a shunt for UHF signals at
the socket, while the mica capacitor
acts as a roll-off for the IF filter at the
other end of the shielded cable feed
to the grid.
This bypassing would be a bit
unusual with normal superhet valves,
but these decal valves are tiny internally and do not have the higher internal capacitances that would normally
roll off the high-frequency response.
I find you have to make circuits with
decal valves the way IF strips are made
in a TV. That is, bypass points with
ceramic caps at the socket pins.
Most of the resistors and capacitors
in this Kriesler build are soldered right
onto the valve sockets with short leads,
to follow this practice.
With the stage not bursting into
oscillation above 1MHz, I then examined the effect of the plate roll-off
capacitor on the frequency response.
A few sweep tests indicated that the
initial 20nF was overkill; reducing
that to the final value of 6.8nF made
the tonal balance much better. Scope 4
shows the final sweep response.
All these changes perked up the
mid-range and removed the muffled
aspect of the sound from the speaker.
The speaker is a small, 5-inch (127mm)
type of average quality with not much
baffling, so a sweep of its cone audio
output would probably show most
of the bass absent; the output would
mostly contain mid-range frequencies.
Scope 10: the audio signal at the AGC
point is even cleaner.
Scope 11: the audio preamp valve
plate has picked up a bit of RF hash.
Scope 12: the picked-up RF is gone by
the time the signal reaches the power
amplifier plate.
Australia's electronics magazine
siliconchip.com.au
The audio response
98
Silicon Chip
Final tweaking
With those changes made, the set
tone was more balanced and speech
clear, so I then turned my attention
back to the IF and mixer stages to get
a bit more gain and better AGC. The
most practical thing I could do was to
carefully set the oscillator coil to shift
the stations closer to the dial markings
by using a deeper slug position.
Scope 7: the grid of the IF valve has a
much reduced IF signal component.
Scope 8: the signal at the IF valve
plate is significantly amplified.
Scope 9: the detector diode output has
a mostly clean audio signal.
That had the effect of increasing
the coupling of the primary and secondary coils, lifting the oscillator
activity another 25%. I now had the
set tuning local stations using the
stick antenna alone, with the volume
control between halfway and three-
quarters, and around -3V on the AGC
line. I think the oscillator coil could
do with a rewind and closer coupling,
but it is sufficient as-is.
The tuning is very selective, mainly
due to the IFT response being very
sharp. I noted in the original 11-99
that they loaded the first IFT secondary with a damping resistor, presumably to broaden the skirts and widen
the audio bandwidth. I tried that in
my build, but there was no practical
difference.
I drove the antenna terminal with a
1000kHz signal amplitude modulated
at 420Hz and scoped various points.
In Scope 5, we see the tank resonance
is not a pure sinewave. The harmonics in the primary are disturbing the
tank resonance. I assume the triode is
running into cutoff and saturation, but
that is the best it can do. I could try
re-winding the coil with fewer turns,
but the effect is minor.
In Scope 6, the mixer plate signal
contains the 420Hz modulation and
a mix of carrier and oscillator sinewaves. In Scope 7, at the IF valve grid,
the bulk of the carrier station RF is
rejected and a 455kHz ‘carrier’ bears
the 420Hz audio signal.
In Scope 8, at the IF plate, the
455kHz ‘carrier’ and modulation have
been amplified by the IF valve to about
100V peak-to-peak and applied to
the second IF transformer’s primary.
That appears at the detector diode,
on the secondary of IFT2, as shown
in Scope 9.
The positive swing of the IF signal has been shunted to ground, and
a negative DC offset modulation signal exists. Most of the RF has been
removed by the diode circuit’s filter
capacitances. After the diode load
resistor, the audio signal can be seen
in Scope 10. Here, more RF is filtered
out, leaving mostly audio-frequency
components to the volume control.
In Scope 11, the 6Y9 triode preamp plate has picked up a surprising
amount of RF radiated hash, but by
the time we get through the power
valve, that has been lost and the voltage swing can be over 200V peakto-peak into the output transformer
(Scope 12).
Photo 7 shows the under-chassis
component layout, while Photo 8
Photo 7: all the signal connections (via wires, resistors or capacitors) have been kept as short as possible to improve
stability. Moving a wire or component by just a few millimetres can make all the difference!
siliconchip.com.au
Australia's electronics magazine
January 2026 99
Photo 8: the top of the chassis has been left alone as much as possible, except
for swapping over the valves. Shielding the valves didn’t seem to improve the
stability, so I didn’t bother.
shows the view from the top. The parts
such as non-signal dropper resistors
are mounted mainly on the centre tag
strip, while signal-carrying parts are
mounted directly on the valve base
pins as much as possible.
In Photo 7, the signal runs from
the upper right-hand corner of the
chassis down from the tuning coils,
through the 6V9 mixer, IFT1 at lower
right, then to the left across the chassis
from IFT1 to the 6U9 IF valve, through
IFT2, up to the volume control, back
down to the 6Y9 output and out to
the speaker.
The tuning coils are unshielded,
causing low-level whistles while tuning. I tried a shield can over the IF
valve, and that helped there, but the
problem is minor. Valve shield cans
did not help with instability problems
at any time, so I did not include any.
Cosmetics
The cabinet was originally all a bone
colour, but it was warped and badly
scuffed, with cracks and missing ventilation bars on the back. I just did a
rough patch-up job with some epoxy
resin to hide the worst of the damage.
The front panel cleaned up nicely,
so I left that and the dial in the original colours. The cabinet received a
sanding and a couple of coats of “Go
Go Blue” to give a ‘two-tone’ look, and
it turned out fairly neat looking.
Conclusion
Photo 9: the chassis fits neatly into the restored cabinet.
Photo 10: I used epoxy to fix the broken bars and fill in the cracks, then gave it a
coat of paint.
100
Silicon Chip
Australia's electronics magazine
The set will play the local stations
using the internal stick aerial. With
an indoor wire attached, it will pick
up all the available stations with good
sensitivity and selectivity. The audio
system is sufficient; the speaker level
is loud, with good quality on speech
and average quality on music.
The AGC characteristic in still not
perfect; a better-sorted system would
hold the level constant no matter
what aerial is connected. Still more
work could be done on that. I have
successfully demonstrated that the
6*9 decal series can be substituted
for the original 9-pin type in a 1960s
radio as long as a little care is taken
to stabilise them.
The article is a much-reduced version of a series posted in the special
builds section of the “Vintage Radio”
website hosted by Brad Leet:
• https://vintage-radio.com.au/
docs/Kriesler-11-99-rebuild-111122.
SC
pdf
siliconchip.com.au
|