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RELAY INPUT
SELECTION
INBUILT LED
INDICATORS
MANUAL INPUT
SELECTORS
BASS
CONTROL
TREBLE
CONTROL
Ultra Low Distortion
with Tone Controls
Many hundreds – perhaps thousands – of the Very Low Distortion
Stereo Preamplifier we featured in November/December 2011 have
been built. But there has been one continuing request: how do I add
tone controls? Well, this new version not only has tone controls but
with component improvement over the years, offers 25% improved
performance. That alone makes it worth considering – but it also
has infrared remote volume control, input switching and muting.
Meet the 2019 Ultra Low Distortion Preamp!
28
Silicon Chip
Australia’s electronics magazine
siliconchip.com.au
Features:
•
•
•
•
•
•
•
•
•
•
Very low noise and distortion
Remote controlled input selection and volume control with muting
Manual volume control plus bass and treble cut/boost controls
Tone control defeat switch bypasses bass and treble controls
Minimal interaction between tone controls
Can be used with just about any power amplifier, including our Ultra-LD series and the 20W Class-A amp
Designed to be mounted in the front of a stereo amplifier chassis, but is also suitable for standalone use
Three status LEDs
Runs from ±15V DC
Similar size, shape and layout to our November/December 2011 Low Noise Preamplifier
TONE
DEFEAT
MOTORISED
VOLUME CONTROL
Preamplifier
T
his high-quality, low-distortion
and low-noise stereo preamplifier can be used with just about
any amplifier modules to form a stereo amplifier. It can also be used as a
standalone preamp.
A low-cost infrared remote control
is used to switch between three separate inputs, adjust the volume or temporarily mute the output.
It also includes manual volume, bass
and treble controls and pushbuttons to
select between the three stereo inputs.
LED indicators in the pushbuttons
show which input is active. It also has
power, acknowledge and mute status
LEDs. All in all, it offers considerable
advantages over previous models.
You could build it into an amplifier based on our Ultra-LD series of
amplifier modules, such as the UltraLD Mk.4 (August-October 2015; www.
siliconchip.com.au/Series/289).
siliconchip.com.au
Or you could use easy-to-build, lowcost SC200 amplifier modules (January-March 2017; siliconchip.com.au/
Series/308; Altronics kit Cat K5157).
Or build it in a case and use it with
an existing power amp. It’s up to you.
And since it has a motorised potentiometer for volume control, you can
adjust the volume directly with a knob
if you don’t want to use the remote. It
has an effectively-infinite number of
possible volume settings, unlike most
digital volume controls, which can
have quite large steps.
This preamp has much better performance than most. While we have
published a couple of very low noise
and distortion preamps designs over
the last decade or so, none of them had
tone controls.
This one provides wide-range bass
and treble adjustment knobs to allow
you to overcome deficiencies in your
Australia’s electronics magazine
INFRARED
REMOTE CONTROL
by John Clarke
loudspeakers, compensate for the
room response or just adjust the sound
to be the way you like it.
While the performance is excellent when the tone controls are active, we have provided the option to
bypass them using a push on, push
off switch. Its integrated LED indicator shows when the tone controls are
switched in or out.
This switch has three benefits. One,
it’s difficult to centre the tone controls
precisely when you want the response
to be flat, so the switch provides an
easy way to achieve that. Two, it provides slightly better performance with
the tone controls switched out. And
three, it gives you an easy way to hear
exactly what effect the tone controls
are having, by toggling them on and off.
A PIC microcontroller is used to provide the remote control, muting and
input selection functions.
March 2019 29
0.01
Preamplifier THD vs Freq., 2.2V in/out
01/13/19 10:27:03
0.01
Total Harmonic Distortion (%)
Total Harmonic Distortion (%)
Tone in, 80kHz BW
Tone out, 80kHz BW
Tone out, 22kHz BW
0.002
0.001
0.0005
0.002
Tone in, 22kHz BW
Tone out, 22kHz BW
0.001
0.0005
0.0002
0.0002
20
50
100
200
500 1k
2k
Frequency (Hz)
5k
10k 20k
Fig.1: distortion across the entire range of audible
frequencies is extremely low, whether the tone controls
are active or not. There is a slight rise in distortion above
10kHz, but below that, the distortion is below the noise
floor.
Input selection is by way of a separate PCB interconnected to the main
preamplifier using 10-way ribbon cable. If you don’t need the input selector,
you can build the project without it.
The micro remembers the last input
selection, so it will go back to the same
set of inputs even if it’s switched off
and on again.
Performance
This preamplifier has excellent performance. It uses low-distortion, lownoise op amps throughout, plus we
have taken great care to specify very
linear types of capacitor and to keep
resistor values low, where their Johnson (thermal) noise contribution is
likely to affect the signal.
Inevitably, the tone control circuitry
adds some noise when it is switched
in. But performance is still very good
with the tone controls in, giving a
0.0001
0.05
0.1
THD+N figure of just 0.00054% at
1kHz and 0.0007% at 10kHz. By comparison, with the tone controls out,
those figures become 0.00044% and
0.00048% respectively – see Fig.1.
Those measurements were made
with a bandwidth of 20Hz-80kHz,
which is necessary to measure distortion at higher frequencies accurately.
But such a measurement includes a
significant amount of ultrasonic noise
(ie, in the 20-80kHz range). And Fig.1
shows that the distortion performance
is dominated by noise.
So we also made measurements with
a 20Hz-22kHz bandwidth, shown in
blue on Fig.1, and this reveals that the
true audible distortion and noise level
is closer to 0.00025% – an astonishingly low figure.
Fig.3 shows the frequency response
with the tone control at either extreme,
and switched out (the blue curve). This
Frequency response: ........... flat from 20Hz to 20kHz (see Fig.3), -1.25dB <at> 100kHz
Bass adjustment range:....... ±15dB at 20Hz; ±13dB at 75Hz
Treble adjustment range:..... ±15dB at 20kHz; ±14dB at 10kHz
Input impedance:................. 22k
Output impedance:............... 100
THD+N:................................. <0.001%, 80kHz bandwidth;
............................................. typically <0.0003%, 20kHz bandwidth (see Fig.1)
Signal-to-noise ratio:........... -121dB with tone controls out; -114dB with tone controls in
Channel separation:............. >80dB <at> 1kHz; >67dB <at> 10kHz (see Fig.4)
Input separation:.................. >98dB <at> 1kHz; >80dB <at> 10kHz
Maximum gain:.................... two times (6dB)
Signal handling:................... up to 4V RMS input, 8V RMS output
Silicon Chip
0.2
0.5
1
Level in/out (V RMS)
2
5
Fig.2: this shows the effect of noise; as you reduce
the volume and thus the output signal level, the fixed
circuit noise becomes larger in proportion and so total
harmonic distortion goes up. However, even at very low
volume levels, it’s below 0.01% so it won’t be noticeable.
Specifications (2.2V RMS in/out, 20kHz bandwidth unless otherwise stated):
30
01/13/19 10:32:39
0.005
0.005
0.0001
Preamplifier THD vs Level, 1kHz, gain=1
Australia’s electronics magazine
demonstrates that when you’re not using the tone controls, the frequency
response is very flat. You can barely
see the deviation on this plot; zooming in, we can see that the response
is down only 0.2dB at 20Hz and less
than 0.1dB at 20kHz.
Fig.4 shows the coupling between
channels, which is typically less than
-80dB, and the coupling between adjacent inputs, typically around -100dB.
So isolation between channels and inputs is very good. The signal-to-noise
ratio figure is especially good; over
120dB with a 2.2V RMS input signal
(typical for CD/DVD/Blu-ray players),
the tone controls switched out and the
volume pot at unity gain.
In summary, you can be confident
when using this preamp that it will not
negatively affect the audio signals passing through it, regardless of whether
you are using the tone controls.
Capacitor and
potentiometer selection
We mentioned earlier that we’re using linear capacitor types where that’s
important, and also keeping resistance
values low to minimise thermal noise.
For capacitors between 10nF and
100nF, we have specified MKT polyester (plastic dielectric) types. While
polyester is not quite as linear as polypropylene or polystyrene dielectrics,
none of those capacitors are critical
enough to cause a measurable increase
in distortion, as demonstrated by our
performance graphs.
siliconchip.com.au
+20
Preamplifier Frequency Response
-0
Tone controls full boost
Tone controls full cut
Tone controls bypassed
+15
+5
+0
-5
-10
-30
-40
-50
-60
-70
-80
-90
-100
-15
-110
20
50
100
200
500 1k
2k
Frequency (Hz)
5k
-120
10k 20k
20
Fig.3: the blue line shows the preamp’s frequency response
with the tone controls switched out, and you can see that
it’s very flat, varying by only 0.2dB across the entire audible
frequency range. The red and green curves demonstrate the
range possible of bass and treble adjustments.
But there are some capacitors with
values below 1nF where the dielectric
is important and this presents us with
some difficulty, since MKT capacitors
with values below 1nF are not particularly easy to get.
However, we’ve found them (see
parts list) and that is what we have
used in our prototype, with good result.
If you can get MKP (polypropylene)
capacitors instead, those will certainly
work well and we would encourage
that. But we have also mentioned the
50
100
200
500 1k
2k
Frequency (Hz)
5k
10k 20k
Fig.4: the crosstalk and separation figures are good.
Crosstalk is how much of the left channel signal
feeds into the right channel or vice versa. Channel
separation is how much signal from input #1 couples
into input #2 or vice versa.
possibility of using NP0 ceramics. We
have tested these in the past and found
that they are just as good as the best
plastic dielectrics in situations where
linearity is critical.
But be careful because many ceramic capacitors are not NP0 (also known
as C0G) types, especially values above
100pF. Fig.5 shows a distortion plot
for a simple low-pass filter comparing
two capacitors of the same value, one
polypropylene and one ceramic (not
NP0/C0G). As you can see, the ceramic
capacitor produces a lot more distor-
tion. So make sure you use one of the
types specified.
Regarding resistance, you may find
it a bit strange that we have specified
a 5kΩ volume control potentiometer
as values in the range of 10kΩ-100kΩ
are more commonly used. But we have
chosen 5kΩ because the thermal noise
contribution of the volume control
pot can be a major limiting factor in
the performance of a low-distortion
preamplifier and suitable motorised
pots are available.
Op amps IC1a & IC2a buffer the sig-
THD+N vs Frequency, 20Hz-80kHz BW, 1.5V in/out
THD+N vs Frequency, 20Hz-80kHz BW, 1V in, 2V out 09/15/11 11:41:02
09/15/11 11:41:02
0.01
0.01
With 4.7k shunt resistor
Without 4.7k shunt resistor
470pF Ceramic (X7R)
470pF MKT Polyester
0.005
Total Harmonic Distortion + Noise (%)
0.005
Total Harmonic Distortion + Noise (%)
01/13/19 10:30:25
Crosstalk right-to-left
Crosstalk left-to-right
Channel separation left
Channel separation right
-20
+10
-20
Preamplifier Channel/Input Separation
-10
Relative Amplitude (dBr)
Relative Amplitude (dBr)
01/13/19 09:55:36
0.002
0.001
0.0005
0.0002
0.002
0.001
0.0005
0.0002
SC
0.0001
20
SC
20 1 9
50
100
200
500
1k
Frequency (Hertz)
2k
5k
10k
Fig.5: distortion versus frequency of a simple low-pass
filter using either a 470pF MKT capacitor or a 470pF
ceramic (non-NP0/C0G) capacitor. As you can see,
distortion rises dramatically at higher frequencies with
the ceramic capacitor due to its non-linearity and its
lower impedance at higher frequencies, which causes it to
shunt more of the signal and thus have a stronger effect.
siliconchip.com.au
20k
0.0001
20
20 1 9
50
100
200
500
1k
Frequency (Hertz)
2k
5k
10k
20k
Fig.6: if you must use a 20k motorised potentiometer
to build this preamp, fitting the two extra 4.7k
resistors (R1 & R2) will keep high-frequency distortion
low, by lowering the input impedance seen by the
following buffer stage. This allows it to perform
optimally and also lowers thermal noise.
Australia’s electronics magazine
March 2019 31
+15V
LEFT
IN
(CON2)
CON1 22F
NP
100
2
470pF
22k
IC1 – IC 4 : NE5532 OR LM833
FERRITE BEAD
FB1
(FB2)
3
IC1a
(IC2a)
1
22 F
NP
VR1a
(VR1b)
5k
LOG
2.2k
LOW-PASS
FILTER
VOLUME
100
R1 (R2)
4.7k
470pF
2.2k
4.7F
NP
5
6
100k
22 F NP
100 F
100nF
35V
8
IC1b
(IC2b)
7
4
AMPLIFIER
GAIN = 2
BUFFER
FIT R1 & R2 ONLY IF DUAL 20k
POTENTIOMETER IS USED FOR VR1
(NOTE: ONLY LEFT CHANNEL SHOWN; LABELS
IN BRACKETS REFER TO RIGHT CHANNEL)
–15V
100
+5V
+5V
100 F
16V
2.7k
100nF
A
10k
14
10k
LK3 OUT: MUTE RETURN
LK3 IN: NO MUTE RETURN
IRD1
3
LK3
3
1
6
INPUT1
CON7
1
2
3
4
5
6
7
8
9
10
12
INPUT2
13
INPUT3
SC
11
15
X1 4MHz
22pF
RA4
RB4
RB0
RA0
1k
9
B
RB1
RB6
RB7
RB2
RB5
16
AN3
OSC2
RA1
RA2
OSC1
B
C
1k
10
Q3
BC327
E
E
C
100nF
CON6
17
MOTOR
–
+
1k
7
1k
8
Q2
BC337
2
18 330
1
Vss
5
B
330
A
ACK
LED2
A
MUTE
LED3
K
K
18k
C
E
ENDSTOP
ADJUST
VR4
1k
10nF
B
Q4
BC337
C
E
CURRENT
MONITOR
10
100nF
LOW NOISE PREAMP WITH TONE CONTROLS & REMOTE VOLUME CONTROL
nal from the source so that it does not
have to drive the 5kΩ impedance;
the op amps are more than capable of
driving such a load without increased
distortion.
If you can’t get the 5kΩ motorised
pot (available from Altronics; see parts
list), you can use a 20kΩ pot instead;
also a pretty standard value.
In that case, we have made provision for two 4.7kΩ shunt resistors to
lower the impedance seen by the following stage, giving you most of the
performance benefits of a 5kΩ pot.
These have minimal effect on the pot
32
RB3
+5V
22pF
20 1 9
MCLR
Q1
BC327
IC5
PIC16F88-I/P
2
TO
INPUT
BOARD
K
Vdd
4
POWER
LED1
100 F
16V
Silicon Chip
curve, so it still works well as a volume control.
Fig.6 shows the difference in distortion with and without these shunts
(the signal level is lower here than in
the other figures, hence the higher
base level). The performance with the
proper 5kΩ pot is slightly better again.
Remote control
Pressing the Volume Up or Volume
Down buttons on the infrared remote
causes the motorised pot to rotate clockwise or anticlockwise. It takes about
nine seconds for the pot to travel from
Australia’s electronics magazine
one end to the other using these controls.
For finer adjustment, the Channel
Up and Channel Down buttons on
the remote can be used instead. These
cause the pot shaft to rotate about one
degree each time one of these buttons
is briefly pressed. Holding one of these
buttons down rotates the pot from one
end to the other in about 28 seconds.
If any of these buttons is held down
when the pot reaches an end stop, a
clutch in the motor’s gearbox begins
to slip so that no damage is done to
the motor.
siliconchip.com.au
+15V
+15V
47pF
100 F
15nF
1.8k
100nF
BASS
VR2a
(VR2b)
10k
LIN
1k
BOOST
12k
1k
BOOST
CUT
CUT
100nF
TONE CONTROLS
TREBLE
VR3a
(VR3b)
10k
LIN
2.2k
IC3a
(IC4a)
3
TONE OUT
SWITCH
5
1
22 F NP
GND
22
+ 15 V
CON5
+15V
IN
1 0 0 F
16V
100k
INVERTER
–15V
OUT
FB3
(FB4 )
4
–15V
REG 1 7805
LEFT
OUT
FERRITE
BEAD
IN
7
IC3b
(IC4b)
(CON4)
CON3
100
S4a
(S4b)
6
8
2
15nF
100 F
100 F
16 V
2.2k
–15V
1k
1.8k
100k
100nF
1M
10k
OUT
OUT
S4c
+15V
LEFT
CHANNEL
ONLY
100 F
35VW
LK4
IN
A
IN
LED
(IN S4)
470 F
10
16V
LEFT G ROUND
0V
10
470 F
RIGHT G ROUND
16V
–15V
K
K
B
E
1
C
2
3
NE5532/LM833
7805
IRD1
BC327,
BC337
LEDS
A
–15V
GND
IN
GND
OUT
4
8
1
Fig.7: here’s the circuit diagram for the main preamplifier PCB, incorporating the volume and tone controls and tone
switching (at the top) and the infrared remote volume control and input switching circuitry (at bottom). The analog
signal path is built around dual low-noise op amps IC1-IC4 and motorised potentiometer VR1. The volume control and
input selection circuity is based on microcontroller IC5, motor driver transistors Q1-Q4 and infrared receiver IRD1.
The code also provides a convenient automatic muting feature. Press
the Mute button on the remote and
the volume control pot automatically
rotates to its minimum position and
the motor stops. Hit the button again
and it returns to its original position.
If you don’t want the pot to return all
the way to its original setting, you can
simply increase the volume to your
desired new level instead.
So how does the unit remember its
original setting during muting? The
answer is that the microcontroller
monitors the time it takes for the pot
to reach its minimum setting and the
minimum pot setting is detected when
the load on the motor increases at the
potentiometer end stop, as the clutch
begins to slip.
When the Mute button is pressed
again, power is applied to the motor
drive for the same amount of time, rotating it back to the original position.
The orange “Ack” LED flashes
whenever an infrared signal is being
siliconchip.com.au
received from the remote, while the
yellow Mute LED flashes while the
muting operation is in progress and
then remains on when the pot reaches
its minimum setting.
Circuit description
Fig.7 shows the main preamplifier
circuit but only the left channel components are shown, for clarity. The
right channel is identical and the
matching part designators are provided, in brackets. The following description refers to the left-channel
part names.
The audio signal from the Input
Switching board is AC-coupled to the
input of the first op amp (IC1a) via a
22µF non-polarised (NP) electrolytic
capacitor and 100Ω resistor. A 22kΩ
resistor to ground provides input DC
biasing and sets the input impedance
to around 22kΩ. The 100Ω resistor, ferrite bead and 470pF capacitor form a
low-pass filter to attenuate radio frequency (RF) signals ahead of the op
Australia’s electronics magazine
amp input.
IC1a operates as a voltage amplifier with a gain of two, due to the two
2.2kΩ feedback resistors. The 470pF
capacitor combines with the feedback
resistors to roll off the top-end frequency response, with a -3dB point at about
150kHz. This gives a flat response over
the audio spectrum while eliminating
the possibility of high-frequency instability or RF demodulation.
IC1a’s pin 1 output is fed to the top
of volume control potentiometer VR1a
(5kΩ log) via a 22µF non-polarised capacitor. The signal on its wiper is then
AC-coupled to the pin 5 non-inverting
input of IC1b via a 4.7µF non-polarised capacitor.
This coupling arrangement prevents
direct current from flowing through
any part of the volume control potentiometer, VR1. Even a small direct current can cause noise when the volume
is adjusted.
As mentioned earlier, the circuit was
designed for a 5kΩ motorised volume
March 2019 33
control pot as this results in good noise
performance but in case you can’t get
one, you can use a more common 20kΩ
potentiometer and fit resistors R1 and
R2, so that the circuitry has a similar
impedance, resulting in the same overall frequency response.
lC1b operates as a unity-gain buffer
and provides a low-impedance output
regardless of the volume control setting. Its pin 7 output is fed to the tone
control section and also to switch S4a.
When S4a is set to the ‘tone out’ position, the output from IC1b is coupled
via the 22µF capacitor to output socket CON3, via a 100Ω resistor. Therefore, the tone controls are effectively
out of circuit.
The 100Ω resistor isolates the op
amp output from any capacitive loads
that might be connected, to ensure stability. This resistor and ferrite bead in
series with the output also attenuate
any RF noise which may have been
picked up by the board.
Tone controls
When S4a is in the ‘tone in’ position, output CON3 is instead driven
from the tone control circuitry, so potentiometers VR2a and VR3a adjust the
amount of bass and treble in the signal.
Op amp IC3a forms the active tone
control in conjunction with VR2a and
VR3a and associated resistors and capacitors. The bass and treble tone circuitry is a traditional Baxandall-style
design. This is an inverting circuit,
so it must be inverted again by unity
gain buffer IC3b to restore the original
signal phase.
When the wipers of potentiometers
VR2a and VR3a are centred, the impedance between output pin 1 of IC3a and
each wiper is equal to the impedance
between the wiper and output pin 7 of
IC1b. So in this condition, IC3a operates as a unity gain inverting amplifier
for all audio frequencies. Therefore, in
this case, the tone controls have little
effect on the signal – they just add a
little noise.
Bass adjustment
The bass control (VR2a) provides cut
(anti-clockwise) or boost (clockwise)
to low frequencies. The impedance of
each of the two 100nF capacitors for
high-frequency signals is low and so
they can bypass VR2a entirely.
Any change in the position of VR2a’s
wiper will thus have little effect on
high frequencies.
34
Silicon Chip
For example, at 1kHz, the 100nF capacitors have an impedance of 1.6kΩ
each. That is considerably lower than
the 5kΩ value of the half of the potentiometer track that they are connected
across when VR2a is centred and therefore the capacitors shunt much of the
signal around VR2a.
But at 20Hz, the 100nF capacitors
have an impedance of 80kΩ and so
minimal current passes through them;
almost all of it goes through VR2a.
Therefore VR2a has a significant effect
on the amplitude of a 20Hz signal and
so it provides much more boost or cut
at lower frequencies.
When VR2a is rotated clockwise, the
resistance from output pin 1 of IC3a to
its wiper increases, while the resistance
from the wiper to the input signal decreases, providing increased amplification. And when rotated anti-clockwise,
the opposite occurs, decreasing amplification. Because the capacitors shunt a
different amount of signal around the
pot at different frequencies, this gain
is also frequency-dependent.
The 1.8kΩ resistors set the maximum boost and cut range. They have
been chosen to allow up to ±15dB adjustments at around 20Hz, dropping to
around ±1dB at 1kHz. The measured
frequency response with the controls
at minimum, centred and at maximum
is shown in Fig.3.
Treble adjustment
Treble control VR3a operates differently to VR2a. It is configured to have
more effect on higher frequency signals. This is achieved by connecting
capacitors in series with the pot channel, rather than across it.
At low frequencies, the 15nF capacitors have a high impedance, eg, 106kΩ
at 100Hz. This is very high compared
to the 10kΩ channel resistance and
so most of the feedback signal at this
frequency will flow through the bass
network, which has a DC resistance
of 13.6kΩ and therefore a much lower
impedance. So VR3a will have little
effect on the gain at low frequencies.
At high frequencies, the 15nF capacitors have a lower impedance, eg,
around 1kΩ at 10kHz and so the treble controls are effectively brought
into circuit, providing adjustable gain
similarly to the circuitry surrounding
VR2a. The 1kΩ resistors at each end of
VR3a set the maximum boost or cut for
high frequencies, up to around ±15dB,
similar to the bass control. You can see
Australia’s electronics magazine
this in Fig.3.
The 12kΩ and 1kΩ resistors between
the bass and treble potentiometer wipers minimise the inevitable interaction
between the two controls.
Note that while the treble potentiometer is isolated from direct current
flow due to the 15nF capacitors in series, the bass potentiometer requires
two extra 100µF capacitors. These do
not affect the action of the bass control; they are just there to block direct
current flow through VR2a. This is for
the same reason that DC is blocked
for VR1; to prevent noise during adjustments.
The 1MΩ feedback resistor between
pins 1 and 2 of IC3a provides DC bias
for the pin 2 input, while the 47pF capacitor prevents high-frequency oscillation of the op amp by reducing the
gain at ultrasonic frequencies.
When S4a is set to the ‘tone in’ setting, the output from IC3b (reinverting IC3a’s signal inversion) is then
fed to the CON3 output as mentioned
above. Another pole of the switch
(S4c) controls the indicator LED that
is contained within the switch. It is
powered from the ±15V supplies via
a 10kΩ resistor and therefore receives
about 3mA.
Jumper link LK4 can be removed
to prevent this LED from lighting, or
moved into one position or the other
to invert its function. In other words,
LK4 selects whether the LED lights
when the tone is in or out. Note that the
‘tone out’ position of S4 is when the
switch is pressed in. In other words,
it acts like a defeat switch.
Remote control circuitry
The Remote Control circuitry is
also shown in Fig.7. Signals from the
handheld remote are picked up by
infrared receiver IRD1. This is a complete infrared detector and processor.
It picks up the 38kHz pulsed infrared
signal from the remote and amplifies
it to a constant level. This is then fed
to a 38kHz bandpass filter, after which
it is demodulated to produce a serial
data burst at its pin 1 output.
The resulting digital data then
goes to the RB0 digital input (pin 6)
of PIC16F88-I/P microcontroller IC5
for decoding. Depending on the button pressed on the remote, IC5 either
drives the volume control motor (via
an external transistor circuit) to change
the volume, or sends one of its RB6,
RB7 or RB5 output low to select a
siliconchip.com.au
A
variety of
infrared remote
controls can be
used to control the
preamplifier: this one
came from Altronics.
new input.
The input routing is controlled by
the Input Selector board which is connected via CON7.
IC5 is programmed for a remote control which sends Philips RC5 codes.
It supports three different sets of RC5
codes, normally referred to as TV,
SAT1 or SAT2. You must also program
the universal remote control with the
correct number for one of these sets of
code. We will explain how to do that
next month. You also need to set IC5
to expect the correct set of codes; we
will also describe that next month.
Driving the pot motor
IC5’s RB1-RB4 outputs (pins 7-10)
drive the bases of transistors Q1-Q4
via 1kΩ resistors. These transistors are
arranged in an H-Bridge configuration
and control the motor. The motor is
off when the RB1-RB4 outputs are all
high. In that state, RB3 and RB4 turn
PNP transistors Q1 and Q3 off, while
RB1 & RB2 turn NPN transistors Q2
and Q4 on.
As a result, both terminals of the motor are pulled low and so no current
flows through it and it won’t rotate.
The emitters of Q2 and Q4 both
connect to ground via a common 10Ω
resistor, which is used for motor current sensing. The transistors operate
in pairs so that the motor can be driven in either direction to rotate the potentiometer either way, to increase or
decrease the volume.
To drive the motor clockwise, RB2
goes low and turns off transistor Q2,
while RB3 goes low and turns on Q1.
When that happens, the left-hand terminal of the motor is pulled to +5V via
Q1, while the right-hand terminal is
pulled low via Q4. As a result, current
flows through Q1, through the motor
and then via Q4 and the 10Ω resistor
to ground.
siliconchip.com.au
Conversely, to turn the motor in
the other direction, Q1 and Q4 are
switched off and Q2 and Q3 are
switched on. As a result, the righthand motor terminal is now pulled to
+5V via Q3, while the left-hand terminal is pulled low via Q2.
Regardless of the direction of rotation, current flows through the 10Ω
shared emitter resistor and so the voltage across it varies with the current
drawn. Typically, the motor draws
about 40mA when driving the potentiometer but this rises to over 50mA
when the clutch is slipping. As a result, there is about 0.4-0.5V drop
across the 10Ω resistor.
This is ideal because the motor is
rated at 4.5V and the result of subtracting the resistor voltage from the
5V supply is that it provides the correct motor voltage.
Current sensing & muting
Once the potentiometer has reached
full travel in either direction, a clutch
in the motor’s gearbox begins to slip.
This prevents the motor from stalling and possibly overheating if the
button on the remote continues to be
held down. The clutch mechanism
also allows the user to rotate the pot
shaft manually.
As mentioned earlier, when you
press the mute button on the remote
control, the volume control is rotated
fully anti-clockwise. Microcontroller
IC5 detects when the wiper reaches
its end stop by detecting the increase
in the motor current when the limit
is reached and the clutch slips. That’s
done by taking a sample portion of the
voltage across the 10Ω resistor using
trimpot VR4.
The voltage at VR4’s wiper is filtered
using an 18kΩ resistor and a 100nF capacitor to remove the motor commutator hash and is applied to lC5’s analog
AN3 input (pin 2). IC3 then measures
the voltage on AN3 to a resolution of
10 bits, or about 5mV (5V ÷ 210).
Provided this input is below 200mV,
the PIC microcontroller allows the motor to run. However, as soon as the voltage rises above this 200mV limit, the
motor is stopped. When the motor is
running normally, the current through
it is about 40mA, which produces 0.4V
across the 10Ω resistor. VR4 attenuates
Australia’s electronics magazine
this voltage and is adjusted so that the
voltage at AN3 is slightly below the
200mV limit.
Note that the AN3 input is monitored only during the muting operation. At other times, when the volume
is being set by the Up or Down buttons
on the remote, the clutch in the motor’s gearbox assembly slips when the
potentiometer reaches its clockwise or
anticlockwise limits.
As described previously, pressing
the Mute button on the remote again
after muting returns the volume control to its original setting, by driving
it clockwise for the same amount of
time that it was driven anti-clockwise
to reach its end stop.
This mute return feature in the software is enabled by leaving shorting
link LK3 open. This allows the RA4
input (pin 3) to be pulled to 5V by a
10kΩ resistor. Installing the jumper
shunt at LK3 will pull RA4 to ground,
disabling the mute return feature.
Status LEDs
LEDs1-3 indicate the status of the
circuit. The blue Power LED (LED1)
lights whenever power is applied to
the circuit. The other two LEDs, Acknowledge (LED2) and Mute (LED3)
light when their respective RA2 and
RA1 outputs are driven high (ie, to
+5V). LED2 indicates that an infrared command was received and LED3
lights when the mute function is active.
Pins 15 & 16 of IC5 connect to the
oscillator which drive 4MHz crystal
X1, providing the microcontroller system clock. This oscillator runs when
the circuit is first powered up for about
1.5 seconds. It also runs whenever
an infrared signal is received at RB0
or when a button on the front panel
switch board is pressed and then for
a further 1.5 seconds after the signal
ceases.
The oscillator then shuts down and
the processor goes into sleep mode, as
long as a muting operation is not in
process. This ensures that no noise is
radiated into the sensitive audio circuitry when the remote control circuit
is not being used.
A 10nF capacitor connected directly across the motor terminals
also prevents commutator hash from
being transmitted along the supply
leads, while further filtering is provided by a 100nF capacitor located
at the motor output terminals on the
March 2019 35
CON 1 1
FERRITE
BEAD
100Ω
CON14
L
OUT
L1 IN
470pF
100Ω
R1 IN
CON 1 2
FERRITE
BEAD
100Ω
RLY1
CON15
R
OUT
L2 IN
470pF
100Ω
R2 IN
100Ω
RLY2
CON 1 3
L3 IN
100Ω
R3 IN
RLY3
E
B
C
K
4
C
Q7
BC327
10 µF
K
D2
A
E
B
RLY2
D1
3
Q6
BC327
K
RLY1
TO CON 10 ON FRONT PANEL SWITCH BOARD
2
Q5
BC327
C
3x
2.2k
1
E
RLY3
B
D3
A
A
2.2k
2.2k
2.2k
7
2.2k
8
1
2.2k
9
3
5
10
9
12
14
10k
3
CON9
BC327, BC337
D1–D3: 1N4004
K
A
SC
E
2
2.2k
6
100nF
10k
8
IC4
5
100nF
B
8
10
CON8
3x
100k
13
20 1 9
6
7
2.2k
11
2
4
TO CON7 ON PREAMP
5
6
1
2.2k
4
B
C
Q8
BC337
10 µF
E
IC 4 : LM393
C
ultra LOW NOISE PRE AMPLIFIER INPUT SELECTOR
Fig.8: the circuitry of the optional module used for input switching. One of DPDT relays RLY1-RLY3 is energised at
any given time, feeding one of the input pairs (CON11-CON13) through to CON14/CON15, which are wired to inputs
CON1 and CON3 on the main preamp board. IC4 and Q8 ensure that only one relay can be energised at a time, so the
signal sources are not shorted to each other.
PCB. This reduces the amount of
noise that gets into the preamplifier
signals when the volume pot motor
is being driven.
Input selection
Digital outputs RB6, RB7 and RB5
of IC5 (pins 11-13) control the relays
on the Input Selector Board. These
outputs go low when the 1, 2 or 3
buttons on the remote are pressed respectively; they are high-impedance
(set as inputs) the rest of the time. As
shown, RB6, RB7 and RB5 are connected to pins 1-6 of 10-way header
36
Silicon Chip
socket CON7; each output is connected
to two pins in parallel.
Pins 7 and 8 of CON7 are wired to
the +5V rail while pins 9 and 10 go to
ground. CON7 is connected to a matching header socket on the Input Selector
Board via an IDC cable. This provides
both the control signals and the supply
rails to power this module.
The Input Selector circuit is shown
in Fig.8. It uses three 5V DPDT relays
(RLY1- RLY3) to select one of three stereo inputs: Input 1, Input 2 or Input 3.
The relays are driven by PNP transistors
Q5-Q7, depending on the signals from
Australia’s electronics magazine
the IC5 microcontroller in the Remote
Control circuit (and fed through from
CON7 to CON8).
One relay is used per stereo input so
that the audio signal only has to pass
through one relay. As shown, the incoming stereo line-level inputs are connected to the NO (normally open) contacts
of each relay. When a relay turns on, its
common (C) contacts connect to its NO
contacts and the stereo signals are fed
through to the left and right outputs via
100Ω resistors and ferrite beads.
The resistors isolate the outputs from
the audio cable capacitance, while the
siliconchip.com.au
1
A
K
4
A
LED2
LED1
K
LED3
A
3
K
5
6
7
8
9
10
11
12
13
S1
S2
S3
TO CON 9 ON INPUT SELECTOR BOARD
FRONT PANEL SWITCH BOARD
2
14
CON10
Fig.9: the circuitry on the front panel
pushbutton switch board. LEDs 1-3
are actually inside the pushbutton
switches and light when the
corresponding input is selected
beads and their associated 470pF capacitors filter any RF signals that may
be present.
When button 1 is pressed on the remote, pins 1 and 2 on CON8 are pulled
low (by output RB6 of IC5 in the Remote
Control circuit). This pulls the base of
transistor Q5 low via a 2.2kΩ resistor
and so Q5 turns on and switches on
RLY1 to select input 1 (CON11). Similarly, RLY2 & RLY3 are switched on via
Q6 & Q7 respectively when buttons 2
and 3 are pressed on the remote.
Only one relay can be on at any time.
Pressing an input button (either on the
remote or the switch board) switches
the currently activated relay off before
the newly selected relay turns on. If the
input button corresponds to the currently selected input, then no change
takes place. The last input selected is
restored at power up.
Fig.9 shows the circuitry for the separate front panel Pushbutton Switch
Board. This consists of three momentary contact pushbuttons with integral
blue LEDs (LEDs1-3) plus a 14-way
header socket (CON10) which is connected to CON9 via an IDC cable.
One side of each switch is connected
to ground, while the other connections
to S1-S3 are respectively connected
back to the RB6, RB7 & RB5 digital I/Os
of IC5 in the Remote Control circuit.
When a switch is pressed, it pulls
its corresponding pin low and this
wakes the microcontroller up, which
then turns on the corresponding relay
and promptly goes back to sleep again.
The anodes of LEDs1-3 are connected
to +5V, while their cathodes are respectively connected to the RB6, RB7 & RB5
siliconchip.com.au
I/Os of IC5 (pins 11-13) via 2.2kΩ current limiting resistors.
As a result, when one of these pins
goes low to select a new input, it lights
the corresponding switch LED as well.
This occurs whether the input was
selected using the remote control or
pressing a switch button. The cathodes of the other LEDs are held high
via 2.2kΩ pull-up resistors to the +5V
rail and are off.
Note that the pins which are used
to sense when buttons are pressed and
drive the switch LEDs are the same pins
which are used to drive the transistors
which drive the relay coils.
So if you press the button corresponding to the input which is already
selected, that line is configured as an
output but it’s already low (at ground
potential), so pressing the button has
no effect.
If you press one of the other buttons,
as mentioned earlier, that pin on IC5
has been configured as an input and
there are 2.2kΩ pull-up resistors on
the Input Selector board. So pulling
that line to ground will bring that line
low, signalling to the microcontroller
that you wish to switch inputs, which
will then switch off the relay selecting
the currently active input.
Preventing switch conflicts
Comparator IC4 and NPN transistor
Q8 prevent more than one relay from
switching on if two or more input
switches are pressed simultaneously.
This circuit also ensures that the currently activated relay is switched off
if a different input button is pressed,
before the newly selected relay is
switched on.
IC4 is an LM393 which is wired so
that its non-inverting input (pin 3)
monitors the three switch lines via
100kΩ resistors.
These resistors function as a simple
DAC (digital-to-analog converter). If
one switch line is low, the voltage on
pin 3 of IC1 is 3.3V; if two are low (eg,
if two switches are pressed simultaneously), pin 3 is at 1.67V; and if all three
lines are low, pin 3 is at 0V.
This pin 3 voltage is compared to a
2.5V reference on IC1’s inverting input
(pin 2), formed by a resistive divider
across the 5V supply. So its pin 1 output is high only when one switch line
is low and this turnss on Q8 which
connects the bottom of the relay coils
to ground. This allows the selected relay to turn on.
Australia’s electronics magazine
However, if two or more switch lines
are low, lC4’s output will be low and
so Q8 and all the relays turn off. Similarly, if one switch line is already low
and another input is selected (pulling
its line low), IC4’s output will briefly
go low to switch off all the relays before
going high again (ie, when the micro
changes the state of its RB5-RB7 outputs) to allow the new relay to turn on.
Power supply
The Preamplifier is powered from
±15V rails. These are typically derived
either from two separate 15V windings
on the main power transformer, or a
small secondary 15-0-15 transformer
and rectifier.
Our Ultra-LD power supply board,
(0119111) described in the September
2011 issue, is suitable for use with a
wide range of audio amplifiers but
more importantly for this project, provide regulated +15V and -15V outputs.
These 15V rails are bypassed on the
preamp board by 470µF capacitors.
There are other capacitors connected
across the supply rails at various points
of the circuit which provide local bypassing for the op amps on the PCB.
We use both 100nF capacitors and
100µF capacitors to ensure low impedance at a range of frequencies. The capacitors connected across the full 30V
supply are rated at 35V or more.
The 5V supply for microcontroller
IC5 is derived from the +15V rail via
a 22Ω dropping resistor and 5V linear regulator REG1. The 22Ω resistor
reduces the dissipation in REG1 and
provides some additional filtering, in
combination with REG1’s 100µF input
capacitor. The power LED, LED1, lights
up when 5V is present and its current
is set by a 2.7kΩ series resistor.
If you aren’t using our Ultra-LD Amplifier power supply board, or another board which provides the required
±15V rails, don’t worry. It’s quite easy
to build a suitable regulated supply.
We published a suitable design the
in the March 2011 issue, titled “Universal Voltage Regulator” (siliconchip.
com.au/Article/930) which is available
as a Jaycar kit (Cat KC5463).
Our May 2015 4-Output Universal
Voltage Regulator can also be used. It
has adjustable outputs which can be set
for ±15V, plus 5V and 3.3V outputs that
could be used to power other circuitry
in your preamp/amplifier.
All the PCBs mentioned available
from the SILICON CHIP ONLINE SHOP
March 2019 37
LK3 Mute
Return
100 F
IRD1
100
+
REG1
7805
100
4.7 F
NP
22 F
NP
100k
4.7 F
NP
22 F
NP
VR1 2x 5k LOG
GEARBOX
* OPTIONAL – ONLY REQUIRED IF
20k POT IS USED FOR VR1 (SEE TEXT)
100
R1 *
VOLUME
1.8k
1.8k
2.2k
4x 100nF
1.8k
12k
+
1M
100nF
47pF
100 F
1.8k
VR3 10k Lin
1k
1k
1k
1k
1k
1k
10k
GND
TREBLE
VR2 10k Lin
2.2k
4x 15nF
R2 *
S4
A
L
47pF
IC3
5532
LK4
100k
1M
IC4
5532
K
R
22 F NP
100
12k
100nF
100 F
+
100nF
330
22pF
MOTOR
91111110
OERETS ESI O N W OL
REIFILP MAERP
22 F
NP
FB4
470pF
100
2.2k
FB3
2.2k
2.2k
22 F NP
470pF
To Chassis
01111119
C 2019 REV.B
100k
LOW NOISE CON1
STEREO PREAMP
Right out
22pF
FB1
2.2k
CON4
100nF
35V
22k
+
100
2.2k
100 F
100k
Left in
IC1
5532
100
+
* 10
470pF
+
22 F NP
* 10
2.7k
10k
1
2
9
10
2.2k
22 F NP
470pF
100 F
MUTE
100 F
FB2
22k
LED3
A
35V
100k
100 F 35V Left out
IC2
5532
100 F
100k
CON5
+
100nF
22 F NP
+
22
CON2 Right in
–15V 0V +15V
+
100 F
1k
LED2
BASS
+
CON6
2 x BC327
4MHz
X1
CON7
Q3
470 F
CON3
IC5 PIC16F88-I/P
Q1
+
* see text
1k
100nF
470 F
ACK.
A
+
Q4
POWER
1k
100nF
Q2
+
1k
1k
2 x BC337
100 F
LED1
A
18k
VR4
330
10k
10
100 F
Fig.10: use this PCB overlay diagram as a guide when building the main preamp board. Don’t forget to cut the pot shafts to
length before soldering them. You will also need to remove some of the passivation layer from the top of VR2 and VR3 to
allow you to solder the GND wire to Earth the pot bodies. Bend the leads of LED1-LED3 and IRD1 to suit your case, so that
the LEDs protrude through the front of the case. You can make a hole for infrared light to reach IRD1 at the same level and
cover it with a small piece of perspex to prevent dust ingress. See the parts list for details on the red capacitors.
38
Silicon Chip
Australia’s electronics magazine
siliconchip.com.au
Parts list – 2019 Ultra Low Distortion Preamplifier with Tone Controls
Main module
1 double-sided PCB, code 01111119, 216 x 66mm
1 universal remote control [Altronics A1012 or similar]
1 dual-gang 5kΩ log motorised potentiometer (VR1)
[Altronics R1998] (a 20kΩ log pot can be substituted)
2 dual-gang 10kΩ linear 16mm potentiometers (VR2,VR3)
[Altronics R2296]
1 1kΩ mini horizontal trimpot (VR4)
3 knobs to suit VR1-VR3
1 4PDT push-on, push-off switch (S4) [Altronics S1451]
4 8-pin DIL IC sockets (for IC1-IC4)
1 18-pin DIL IC socket (for IC5)
4 ferrite beads (FB1-FB4) [Altronics L5250A, Jaycar LF-1250]
1 4MHz crystal (X1)
2 vertical PCB-mount RCA sockets, white (CON1,CON3)
[Altronics P0131]
2 vertical PCB-mount RCA sockets, red (CON2,CON4)
[Altronics P0132]
1 3-way PCB-mount terminal block, 5.08mm pitch (CON5)
1 2-way vertical polarised header, 2.54mm pitch (CON6)
[Altronics P5492, Jaycar HM-3412]
1 2-way polarised header plug (for CON6) [Jaycar HM-3402,
Altronics P5472 & P5470A]
1 10-pin PCB-mount IDC vertical box header (CON7)
[Altronics P5010, Jaycar PP-1100]
1 2-way SIL pin header (LK3)
1 3-way SIL pin header (LK4)
2 jumper shunts (LK3,LK4)
1 6.35mm chassis-mount single spade connector
4 12mm long M3 tapped Nylon spacers
1 M4 x 10mm panhead machine screw
1 M4 hex nut
1 M4 star washer
4 M3 x 6mm panhead machine screws
2 100mm cable ties
1 150mm length of light-duty figure-8 hookup wire
1 50mm length of 0.7mm diameter tinned copper wire
1 PC stake
Semiconductors
4 NE5532AP or LM833P dual op amps (IC1-IC4)
1 PIC16F88-I/P microcontroller programmed with 0111111A.
hex (lC5)
1 infrared receiver module (IRD1) [Altronics Z1611A, Jaycar
ZD1952]
1 7805CV 5V regulator (REG1)
2 BC327 PNP transistors (Q1,Q3)
2 BC337 NPN transistors (Q2,Q4)
1 3mm blue LED (LED1)
1 3mm orange/amber LED (LED2)
1 3mm yellow LED (LED3)
Capacitors
2 470µF 16V PC electrolytic
3 100µF 35V PC electrolytic
8 100µF 16V PC electrolytic
8 22µF small non-polarised electrolytic
2 4.7µF small non-polarised electrolytic
11 100nF MKT polyester
4 15nF MKT polyester
1 10nF MKT polyester
4 470pF MKT polyester, MKP polypropylene or NP0 ceramic
[eg, element14 1005988]
2 47pF MKT polyester, MKP polypropylene or NP0 ceramic
[eg, element14 1519289]
2 22pF ceramic
Resistors (all 0.25W, 1% metal film)
2 1MΩ 6 100kΩ 2 22kΩ 1 18kΩ 2 12kΩ
3 10kΩ 1 2.7kΩ
8 2.2kΩ 4 1.8kΩ 10 1kΩ
2 330Ω 7 100Ω
1 22Ω
3 10Ω
Input Switching module
1 PCB, code 01111112, 109.5 x94.5mm
3 DPDT 5V relays, PCB-mount (RLY1-RLY3) [Altronics S4147]
3 PCB-mount vertical stacked dual RCA sockets
(CON11-CON13) [Altronics P0212]
1 vertical PCB-mount RCA socket, white (CON14)
[Altronics P0131]
1 vertical PCB-mount RCA socket, red (CON15)
[Altronics P0132]
1 10-pin PCB-mount IDC vertical box header (CON8)
[Altronics P5010, Jaycar PP1100]
1 14-pin PCB-mount IDC vertical box header (CON9)
[Altronics P5014]
2 ferrite beads [Altronics L5250A, Jaycar LF1250]
4 12mm long M3 tapped Nylon spacers
4 M3 x 6mm panhead machine screws
Semiconductors
1 LM393P comparator (IC4)
3 BC327 PNP transistors (Q5-Q7)
1 BC337 NPN transistor (Q8)
3 1N4004 diodes (D1-D3)
Capacitors
2 10µF 16V electrolytic
2 100nF MKT polyester
2 470pF MKT polyester, MKP polypropylene or NP0 ceramic
[eg, element14 1005988]
Resistors (all 0.25W, 1% metal film)
3 100kΩ
2 10kΩ
11 2.2kΩ 6 100Ω
Front Panel Pushbutton module
Interconnecting cables
1 350mm length of 14-way IDC cable
1 250mm length of 10-way IDC cable
2 10-pin IDC line sockets [Altronics P5310]
2 14-pin IDC line sockets [Altronics P5314]
siliconchip.com.au
1 PCB, code 01111113, 66 x 24.5m
1 14-pin PCB-mount IDC vertical box header (CON10)
[Altronics P5014
3 PCB-mount pushbutton switches with blue LEDs (S1-S3)
[Altronics S1173, Jaycar SP0622]
4 6.3mm long M3 tapped Nylon spacer
4 M3 x 6mm panhead machine screws
Australia’s electronics magazine
March 2019 39
and the other parts required are easy
to obtain from your favourite electronics retailer.
Construction
Fig.10 shows the assembly details
for the main Preamplifier module. It is
built on a PCB coded 01111119 which
measures 216 x 66mm.
Begin by installing the resistors (use
your DMM to check the values), followed by the four ferrite beads. Each
bead is installed by feeding a resistor
lead off-cut through it and then bending the leads to fit through their holes
in the PCB. Push each bead all the way
down so that it sits flush against the
PCB before soldering its leads.
Following this, install the IC sockets for the five ICs. Make sure that
each socket is seated flush against the
PCB and that it is orientated correctly, as shown in Fig.10. Note that IC5
faces in the opposite direction to the
op amp ICs (IC1-IC4). It’s best to solder two diagonally opposite pins of a
socket first and then check that it sits
flush with the board before soldering
the remaining pins.
The MKT and ceramic capacitors can
now go in, followed by the electrolytic
capacitors (regular and non-polarised).
The electrolytic capacitors must be
oriented with the correct polarity, ie,
with the longer lead through the pad
marked with a “+” symbol. The 100µF
capacitors that are marked on the overlay and PCB with 35V must be rated at
35V or higher.
If you use ceramic 470pF or 47pF capacitors, make sure they are the specified NP0 (or the equivalent C0G) type.
Using other types of ceramic capacitors
in these positions will degrade the distortion performance.
The next step is to install the four
transistors (Q1-Q4) in the remote control section. Be sure to use the correct
type at each location. Q1 and Q3 are both
BC327s, while Q2 and Q4 are BC337s.
The PC stake (near VR3), 2-way SIL
pin header for LK3 and 3-way SIL
header for LK4 can now be installed,
followed by polarised pin header
CON6 and box header CON7. Crystal
X1, trimpot VR4, the 3-way screw terminal block (CON5) and the four vertical RCA sockets (CON1-CON4) can
then be fitted.
Ensure the terminal block wire entry holes face the nearest edge of the
PCB. Use white RCA sockets for the
left channel input and output positions
40
Silicon Chip
and red for the right channel positions.
Switch S4 can be mounted now.
Take care that all the pins are straight
before attempting to insert them into
the PCB. Press the switch fully down
onto the PCB before soldering each pin.
Also fit REG1, taking care to orientate
this correctly.
Mounting the pots
Before mounting the potentiometers,
the shafts should be cut to length. The
length depends upon the knobs and the
type of box that the preamplifier is to
be mounted into. The thickness of the
front panel will have an impact on the
required shaft length.
Make sure the motorised pot (VR1)
is seated correctly against the PCB before soldering its leads. Once the pot
fits correctly, solder two diagonally
opposite pot terminals and check that
everything is correct before soldering
the rest. The two gearbox cover lugs
can then be soldered.
That done, connect the figure-8 wire
to the motor terminals along with the
10nF capacitor that also connects to
these terminals.
These leads pass through a hole in
the board immediately behind the motor. They are then secured to the underside of the PCB using cable ties and
then brought up to the top side of the
PCB just behind CON6.
Strip the wire ends and crimp them
to the header pins. The wire from the
positive motor terminal (marked with
a red dot) should connect to the CON6
pin that is closer to IC5. Insert the pins
into the 2-way shell and plug it into
the CON6 header.
Before fitting VR2 and VR3, scrape
off some of the coating on the top of
the pot body using a file so that they
can be soldered to. Don’t breathe in the
resulting dust.
VR2 and VR3 must be seated correctly before being soldered to the board.
They are then earthed using 0.7mm diameter tinned copper wire soldered to
the GND PCB stake and the top metal
shield on both pots. Make sure that you
apply sufficient heat for the solder to
form a good joint.
Mounting the LEDs and IRD1
We mounted the infrared receiver
lRD1 with its lens about 18mm above
the PCB. Similarly, the LEDs were
mounted with the base of the LED body
18mm above the PCB. This will allow
sufficient length for the LED leads to be
bent forward, to line up with the potentiometer shafts, and then poke forward
through the front panel of the amplifier.
When bending the LED leads, keep
in mind that the longer (anode) leads
must go into the pads marked “A” on
the PCB. IRD1 should be fitted with its
hemispherical lens facing towards the
front of the board.
The assembly can now be completed by installing the spade connector to
the left of the motorised pot. It is secured with an M4 screw, shake-proof
washer and nut.
Leave the ICs out of their sockets
for now. They are installed later, after
the power supply checks have been
completed.
Conclusion
Next month, we’ll describe the Input
Selector module and Switch Board assemblies and detail the test procedure.
We’ll also have more details on
the power supply arrangement and
describe how the remote control is
set up.
SC
Resistor Colour Codes (all three PCBs)
Qty. Value
2 1MΩ
9 100kΩ
2 22kΩ
1 18kΩ
2 12kΩ
5 10kΩ
1 2.7kΩ
19 2.2kΩ
4 1.8kΩ
10 1kΩ
2 330Ω
13 100Ω
1 22Ω
3 10Ω
4-Band Code (1%)
5-Band Code (1%)
brown black green brown
brown black black yellow brown
brown black yellow brown brown black black orange brown
SC
red red orange brown
red red black red brown
brown grey orange brown brown grey black red brown
brown red orange brown
brown red black red brown
brown black orange brown brown black black red brown
red violet red brown
red violet black brown brown
red red red brown
red red black brown brown
brown grey red brown
brown grey black brown brown
brown black red brown
brown black black brown brown
orange orange brown brown orange orange black black brown
brown black brown brown brown black black black brown
red red black brown
red red black gold brown
brown black black brown brown black black gold brown
Australia’s electronics magazine
siliconchip.com.au
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