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CIRCUIT NOTEBOOK
Interesting circuit ideas which we have checked but not built and tested. Contributions will be paid for at
standard rates. All submissions should include full name, address & phone number.
Very simple adjustable electronic load
There are many occasions when
finding the correct load resistor is
difficult, especially when the load
will dissipate more than 10W. It is
also helpful to have a variable load to
gradually increase the current such as
when testing a switchmode regulator,
to see how it behaves across its full
load range, or if you are trying to find
the trip point of a fuse, PTC thermistor or circuit breaker.
This elementary circuit is based
on an N-channel Mosfet with a controllable gate voltage. Almost any
N-channel Mosfet will work as it is
not necessary to have ultra-low drainto-source resistance Rds(on). Arguably,
a linear Mosfet like the BUZ11 will
work best if very gradual and stable
adjustments are desired.
The circuit as presented uses an
IRF1405, a very rugged switching
Mosfet, and it works well. One critical
component is the multi-turn potentiometer, which needs a high enough
resistance to not exceed its power rating at the maximum expected voltage.
This circuit uses a 10kW pot, but 5kW
or even lower may be a better choice as
long as it has a sufficient power rating.
A good heatsink for the Mosfet is
essential, especially if you intend to
load the unit for more than a minute
or so. I used a Jaycar fan type heatsink
(Cat HH8570) which fits neatly across
the back of a small sloping-front instrument case holding the ammeter and
potentiometer.
The Mosfet should be mounted
directly to the heatsink with some thermal paste (not insulated) to improve
heat transfer. Note that the heatsink
will be at drain potential (ie, the load
voltage).
I included a ‘kill switch’ to close
down the gate if there is any sign of
Circuit
Ideas
Wanted
siliconchip.com.au
thermal runaway. In practice, this unit
is very stable as an increasing temperature tends to lower the load current.
The low-value resistor connected
in series with the Mosfet’s source terminal is critical for stability. For a
maximum current of 5A, a 5W wirewound resistor works well there. Still,
for higher amperages, a higher wattage
will be necessary (or use three 0.33W
5W resistors in parallel with plenty of
air around them).
The fuse needs to be rated no higher
than the meter range, which can be as
high as you wish, subject to adequate
heatsinking and being careful to stop
increasing the load when approaching full-scale.
My need for this unit arose from
having some apparently faulty plugpacks and other power supplies that
I needed to test. Unless you are very
sure the device under test (DUT) can
handle an overload, you should gradually increase the current while watching the voltage supplied by the DUT.
I received considerable help from
John Clarke in designing and building
this circuit. It is simple but effective.
Jon Kirkwood,
Castlecrag, NSW. ($80)
The heatsink (above) and finished
electronic load (below).
Got an interesting original circuit that you have cleverly devised? We will pay good money to
feature it in Circuit Notebook. We can pay you by electronic funds transfer, cheque or direct to
your PayPal account. Or you can use the funds to purchase anything from the SILICON CHIP Online
Store, including PCBs and components, back issues, subscriptions or whatever. Email your circuit
and descriptive text to editor<at>siliconchip.com.au
Australia's electronics magazine
April 2022 89
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