Silicon ChipSolder Master ESM-50WL Cordless Iron - October 2021 SILICON CHIP
  1. Outer Front Cover
  2. Contents
  3. Publisher's Letter: The chip shortage is now a component shortage
  4. Feature: Detecting Gravitational Waves by Dr David Maddddison
  5. Product Showcase
  6. Project: Tele-com – an intercom using analog phones by Greig Sheridan & Ross Herbert
  7. Project: Two- or Three-Way Stereo Active Crossover – Part 1 by Phil Prosser
  8. Feature: El Cheapo Modules: 3.8GHz Digital Attenuator by Jim Rowe
  9. Project: SMD Test Tweezers by Tim Blythman
  10. Review: PicoScope 6426E USB Oscilloscope by Tim Blythman
  11. Project: Touchscreen Digital Preamp with Tone Control – Part 2 by Nicholas Vinen & Tim Blythman
  12. Review: Solder Master ESM-50WL Cordless Iron by Tim Blythman
  13. Serviceman's Log: Life on the 'bleeding edge' by Dave Thompson
  14. Feature: UT-P 2016 MEMS Woofer by Allan Linton-Smith
  15. Vintage Radio: Reinartz 4-valve reaction radio by Fred Lever
  16. PartShop
  17. Market Centre
  18. Advertising Index
  19. Notes & Errata: Tapped Horn Subwoofer, September 2021; Touchscreen Digital Preamplifier, September 2021; Battery Manager, August 2021; Bush VTR103 AM/FM radio, August 2021; Silicon Labs FM/AM/SW Digital Radio, July 2021; 7-Band Stereo Equaliser, April 2020; CLASSiC DAC, February-May 2013
  20. Outer Back Cover

This is only a preview of the October 2021 issue of Silicon Chip.

You can view 47 of the 112 pages in the full issue, including the advertisments.

For full access, purchase the issue for $10.00 or subscribe for access to the latest issues.

Items relevant to "Tele-com – an intercom using analog phones":
  • The Tele-com Intercom PCB (aka OzPLAR) [12110211] (AUD $30.00)
  • The Tele-com Intercom PCB pattern (PDF download) [12110211] (Free)
  • Tele-com front & rear panel 3D printing files (Panel Artwork, Free)
Items relevant to "Two- or Three-Way Stereo Active Crossover – Part 1":
  • Two- or Three-Way Stereo Active Crossover PCB [01109211] (AUD $15.00)
  • Two- or Three-Way Active Crossover PCB patterns (PDF download) [01109211] (Free)
Articles in this series:
  • Two- or Three-Way Stereo Active Crossover – Part 1 (October 2021)
  • Two- or Three-Way Stereo Active Crossover – Part 1 (October 2021)
  • Two- or Three-Way Stereo Active Crossover – Part 2 (November 2021)
  • Two- or Three-Way Stereo Active Crossover – Part 2 (November 2021)
Articles in this series:
  • El Cheapo Modules From Asia - Part 1 (October 2016)
  • El Cheapo Modules From Asia - Part 1 (October 2016)
  • El Cheapo Modules From Asia - Part 2 (December 2016)
  • El Cheapo Modules From Asia - Part 2 (December 2016)
  • El Cheapo Modules From Asia - Part 3 (January 2017)
  • El Cheapo Modules From Asia - Part 3 (January 2017)
  • El Cheapo Modules from Asia - Part 4 (February 2017)
  • El Cheapo Modules from Asia - Part 4 (February 2017)
  • El Cheapo Modules, Part 5: LCD module with I²C (March 2017)
  • El Cheapo Modules, Part 5: LCD module with I²C (March 2017)
  • El Cheapo Modules, Part 6: Direct Digital Synthesiser (April 2017)
  • El Cheapo Modules, Part 6: Direct Digital Synthesiser (April 2017)
  • El Cheapo Modules, Part 7: LED Matrix displays (June 2017)
  • El Cheapo Modules, Part 7: LED Matrix displays (June 2017)
  • El Cheapo Modules: Li-ion & LiPo Chargers (August 2017)
  • El Cheapo Modules: Li-ion & LiPo Chargers (August 2017)
  • El Cheapo modules Part 9: AD9850 DDS module (September 2017)
  • El Cheapo modules Part 9: AD9850 DDS module (September 2017)
  • El Cheapo Modules Part 10: GPS receivers (October 2017)
  • El Cheapo Modules Part 10: GPS receivers (October 2017)
  • El Cheapo Modules 11: Pressure/Temperature Sensors (December 2017)
  • El Cheapo Modules 11: Pressure/Temperature Sensors (December 2017)
  • El Cheapo Modules 12: 2.4GHz Wireless Data Modules (January 2018)
  • El Cheapo Modules 12: 2.4GHz Wireless Data Modules (January 2018)
  • El Cheapo Modules 13: sensing motion and moisture (February 2018)
  • El Cheapo Modules 13: sensing motion and moisture (February 2018)
  • El Cheapo Modules 14: Logarithmic RF Detector (March 2018)
  • El Cheapo Modules 14: Logarithmic RF Detector (March 2018)
  • El Cheapo Modules 16: 35-4400MHz frequency generator (May 2018)
  • El Cheapo Modules 16: 35-4400MHz frequency generator (May 2018)
  • El Cheapo Modules 17: 4GHz digital attenuator (June 2018)
  • El Cheapo Modules 17: 4GHz digital attenuator (June 2018)
  • El Cheapo: 500MHz frequency counter and preamp (July 2018)
  • El Cheapo: 500MHz frequency counter and preamp (July 2018)
  • El Cheapo modules Part 19 – Arduino NFC Shield (September 2018)
  • El Cheapo modules Part 19 – Arduino NFC Shield (September 2018)
  • El cheapo modules, part 20: two tiny compass modules (November 2018)
  • El cheapo modules, part 20: two tiny compass modules (November 2018)
  • El cheapo modules, part 21: stamp-sized audio player (December 2018)
  • El cheapo modules, part 21: stamp-sized audio player (December 2018)
  • El Cheapo Modules 22: Stepper Motor Drivers (February 2019)
  • El Cheapo Modules 22: Stepper Motor Drivers (February 2019)
  • El Cheapo Modules 23: Galvanic Skin Response (March 2019)
  • El Cheapo Modules 23: Galvanic Skin Response (March 2019)
  • El Cheapo Modules: Class D amplifier modules (May 2019)
  • El Cheapo Modules: Class D amplifier modules (May 2019)
  • El Cheapo Modules: Long Range (LoRa) Transceivers (June 2019)
  • El Cheapo Modules: Long Range (LoRa) Transceivers (June 2019)
  • El Cheapo Modules: AD584 Precision Voltage References (July 2019)
  • El Cheapo Modules: AD584 Precision Voltage References (July 2019)
  • Three I-O Expanders to give you more control! (November 2019)
  • Three I-O Expanders to give you more control! (November 2019)
  • El Cheapo modules: “Intelligent” 8x8 RGB LED Matrix (January 2020)
  • El Cheapo modules: “Intelligent” 8x8 RGB LED Matrix (January 2020)
  • El Cheapo modules: 8-channel USB Logic Analyser (February 2020)
  • El Cheapo modules: 8-channel USB Logic Analyser (February 2020)
  • New w-i-d-e-b-a-n-d RTL-SDR modules (May 2020)
  • New w-i-d-e-b-a-n-d RTL-SDR modules (May 2020)
  • New w-i-d-e-b-a-n-d RTL-SDR modules, Part 2 (June 2020)
  • New w-i-d-e-b-a-n-d RTL-SDR modules, Part 2 (June 2020)
  • El Cheapo Modules: Mini Digital Volt/Amp Panel Meters (December 2020)
  • El Cheapo Modules: Mini Digital Volt/Amp Panel Meters (December 2020)
  • El Cheapo Modules: Mini Digital AC Panel Meters (January 2021)
  • El Cheapo Modules: Mini Digital AC Panel Meters (January 2021)
  • El Cheapo Modules: LCR-T4 Digital Multi-Tester (February 2021)
  • El Cheapo Modules: LCR-T4 Digital Multi-Tester (February 2021)
  • El Cheapo Modules: USB-PD chargers (July 2021)
  • El Cheapo Modules: USB-PD chargers (July 2021)
  • El Cheapo Modules: USB-PD Triggers (August 2021)
  • El Cheapo Modules: USB-PD Triggers (August 2021)
  • El Cheapo Modules: 3.8GHz Digital Attenuator (October 2021)
  • El Cheapo Modules: 3.8GHz Digital Attenuator (October 2021)
  • El Cheapo Modules: 6GHz Digital Attenuator (November 2021)
  • El Cheapo Modules: 6GHz Digital Attenuator (November 2021)
  • El Cheapo Modules: 35MHz-4.4GHz Signal Generator (December 2021)
  • El Cheapo Modules: 35MHz-4.4GHz Signal Generator (December 2021)
  • El Cheapo Modules: LTDZ Spectrum Analyser (January 2022)
  • El Cheapo Modules: LTDZ Spectrum Analyser (January 2022)
  • Low-noise HF-UHF Amplifiers (February 2022)
  • Low-noise HF-UHF Amplifiers (February 2022)
  • A Gesture Recognition Module (March 2022)
  • A Gesture Recognition Module (March 2022)
  • Air Quality Sensors (May 2022)
  • Air Quality Sensors (May 2022)
  • MOS Air Quality Sensors (June 2022)
  • MOS Air Quality Sensors (June 2022)
  • PAS CO2 Air Quality Sensor (July 2022)
  • PAS CO2 Air Quality Sensor (July 2022)
  • Particulate Matter (PM) Sensors (November 2022)
  • Particulate Matter (PM) Sensors (November 2022)
  • Heart Rate Sensor Module (February 2023)
  • Heart Rate Sensor Module (February 2023)
  • UVM-30A UV Light Sensor (May 2023)
  • UVM-30A UV Light Sensor (May 2023)
  • VL6180X Rangefinding Module (July 2023)
  • VL6180X Rangefinding Module (July 2023)
  • pH Meter Module (September 2023)
  • pH Meter Module (September 2023)
  • 1.3in Monochrome OLED Display (October 2023)
  • 1.3in Monochrome OLED Display (October 2023)
  • 16-bit precision 4-input ADC (November 2023)
  • 16-bit precision 4-input ADC (November 2023)
  • 1-24V USB Power Supply (October 2024)
  • 1-24V USB Power Supply (October 2024)
  • 14-segment, 4-digit LED Display Modules (November 2024)
  • 0.91-inch OLED Screen (November 2024)
  • 0.91-inch OLED Screen (November 2024)
  • 14-segment, 4-digit LED Display Modules (November 2024)
  • The Quason VL6180X laser rangefinder module (January 2025)
  • TCS230 Colour Sensor (January 2025)
  • The Quason VL6180X laser rangefinder module (January 2025)
  • TCS230 Colour Sensor (January 2025)
  • Using Electronic Modules: 1-24V Adjustable USB Power Supply (February 2025)
  • Using Electronic Modules: 1-24V Adjustable USB Power Supply (February 2025)
Items relevant to "SMD Test Tweezers":
  • SMD Test Tweezers PCB set [04106211+04106212] (AUD $10.00)
  • PIC12F1572-I/SN [0410621A.HEX] or PIC12LF1572-I/SN [0410621C.HEX] programmed for the SMD Test Tweezers (Programmed Microcontroller, AUD $10.00)
  • 64x32 white OLED screen (0.49-inch, 1.25cm diagonal) (Component, AUD $10.00)
  • Improved SMD Test Tweezers kit (Component, AUD $35.00)
  • Firmware for the SMD Test Tweezers [0410621A.HEX] (Software, Free)
  • SMD Test Tweezers PCB patterns (PDF download) [04106211/2] (Free)
Items relevant to "Touchscreen Digital Preamp with Tone Control – Part 2":
  • Touchscreen Digital Preamp PCB [01103191] (AUD $12.50)
  • Touchscreen Digital Preamp ribbon cable/IR adaptor PCB [01103192] (AUD $2.50)
  • PIC32MX170F256B-50I/SP programmed for the Touchscreen Digital Preamp, 2.8in screen version [0110319A.hex] (Programmed Microcontroller, AUD $15.00)
  • PIC32MX170F256B-50I/SP programmed for the Touchscreen Digital Preamp, 3.5in screen version [0110319B.hex] (Programmed Microcontroller, AUD $15.00)
  • Micromite LCD BackPack V3 complete kit (Component, AUD $75.00)
  • Micromite LCD BackPack V2 complete kit (Component, AUD $70.00)
  • Micromite LCD BackPack V1 complete kit (Component, AUD $65.00)
  • Firmware for the Touchscreen Digital Preamp (Software, Free)
  • Touchscreen Digital Preamp PCB patterns (PDF download) [01103191/2] (Free)
Articles in this series:
  • Touchscreen Digital Preamp with Tone Control – Part 1 (September 2021)
  • Touchscreen Digital Preamp with Tone Control – Part 1 (September 2021)
  • Touchscreen Digital Preamp with Tone Control – Part 2 (October 2021)
  • Touchscreen Digital Preamp with Tone Control – Part 2 (October 2021)
Articles in this series:
  • A high-performance MEMS tweeter that’s just 6.7 x 4.7mm! (May 2020)
  • A high-performance MEMS tweeter that’s just 6.7 x 4.7mm! (May 2020)
  • UT-P 2016 MEMS Woofer (October 2021)
  • UT-P 2016 MEMS Woofer (October 2021)

Purchase a printed copy of this issue for $10.00.

Review by Tim Blythman Solder Master ESM-50WL Cordless Soldering Iron Battery-powered soldering irons are becoming the preferred choice when soldering needs to be done away from mains power or in tight spaces. The Solder Master ESM-50WL from Master Instruments is the latest contender. L ike the Wagner SI50HSK cordless soldering iron we reviewed in the April 2021 issue (siliconchip.com. au/Article/14828), the ESM-50WL is being marketed as a replacement for butane (gas) powered soldering irons. However, there are some significant differences between them. We received a test unit from Master Instruments, a company prominent in the battery engineering space. They have had substantial input into this Australian-designed product. The ESM-50WL Cordless Iron comes as a complete kit in a padded clamshell case. It includes the Iron, two tips, a protective heat-resistant silicone tip cover, both 12V (vehicle accessory socket) and universal (100V-240V) mains chargers, and a small tube of lead-free solder. The kit is ideal for keeping in the toolbox for those who know they might need to use a soldering iron anytime. The two chargers mean it can be kept charged no matter where you are. As you might expect from Master Instruments, the Iron does not skimp on batteries. The battery is rated at 14.4V 3.45Ah (50Wh) and comprises four Panasonic cells. The chargers are rated at 1A, so the battery will charge from flat in a few hours, although generally you’ll only need to top it off, taking less than an hour. The nominal continuous running time is up to 270 minutes on ‘low mode’. We found that we never came Boost mode gives more power (27W) when needed for 25s close to running it down in our tests. Master Instruments reckon it’s the longest-lasting battery on the market. In use The ESM-50WL Cordless Iron is a powerful unit. We used it to assemble a project PCB, however, we found that it was overpowered for such a small task, as even on the lowest setting (480°C), it put out quite a bit of heat. We then tried using it to solder heavy-duty wires onto some 70W LED panels on a thick aluminium-core PCB. For this job, it excelled. There is no doubt that this is a serious tool for heavy-duty work. It also handled splicing together some thick copper wires with ease. Battery and temperature LED indicators Temperature settings: low (480°C), medium (520°C) and high (570°C) LED for work illumination Heating time: under 10 seconds! Dimensions: 235mm x 52mm x 37.8mm Comes as a kit in a clamshell carry case including two interchangeable tips Battery: 14.4V 3.45Ah (50Wh) Li-ion The power button for the Solder Master ESM-50WL is located on the left-hand side. The yellow indicators on the top of the device show how hot the tip will become, while the blue lights indicate the battery charge left in 25% steps. 82 Silicon Chip Australia’s electronics magazine siliconchip.com.au For those that want even more heat, its boost mode can provide 27W for up to 25 seconds. The controls and LEDs are clear and visible on the top of the Iron, and it is well-balanced. The shape lends itself well to being placed flat on a work surface between uses, without fear of melting anything. An included silicone tip cover can be fitted while the Iron is hot and allows it to be packed away safely. The Iron also has a white LED which is aimed towards the tip for illumination of the work. This lights up the work area nicely, but as it’s only lit while holding down the heat button, it isn’t that useful for positioning the tip before soldering. Some of the suggested users include automotive and marine engineers, telecommunication techs and HVAC (heat, ventilation & air conditioning) installers. Those sound like the sort of jobs that will make good use of the portability, power and long running time that this Iron provides. Construction & servicability The shell is fire retardant polycarbonate and ABS, and the Iron also appears made to be serviced, with a full range of spare parts available. The DC jack, for example, seems to be a standard barrel type and the tip holder is a silicone-lined gland, both of which are well-suited to straightforward user servicing and repair. Conclusion The Solder Master ESM-50WL Cordless Iron is a powerful unit and would be well-suited as a gas iron replacement for those involved in heavy-duty work, in difficult situations. The kit provides a small but complete and versatile set of accessories to accompany the Iron. While more expensive than a comparable gas iron, we think it has significant advantages, including having several charging options and being usable in places where an open flame is not safe. The Solder Master ESM-50WL Cordless Iron retails for $369.95 and is available from resellers like Wagner Electronics Super Store (siliconchip. com.au/link/abau). For more information on this and related products, see www.soldermaster.com.au/ and www. master-instruments.com.au/category/ Solder_Master/2263 SC siliconchip.com.au The soldering iron comes in a padded clamshell case. The case contains the iron with protective cover, two tips, a universal mains charger, a car charger and a tube of lead-free solder. This 3D internal view of the soldering iron showing the battery pack is from the YouTube video: https://youtu.be/iwcwJBnLshA This same YouTube video also has a 3D external view of the soldering iron. Australia’s electronics magazine October 2021  83