Silicon ChipA Photographic Timer For Darkrooms - April 1995 SILICON CHIP
  1. Outer Front Cover
  2. Contents
  3. Publisher's Letter: The Gordon Dam must not be emptied
  4. Feature: Electronics In The New EF Falcon by Julian Edgar
  5. Feature: VW Releases An Electric Car by Julian Edgar
  6. Project: Build An FM Radio Trainer; Pt.1 by John Clarke
  7. Project: A Photographic Timer For Darkrooms by John Clarke
  8. Order Form
  9. Project: Balanced Microphone Preamplifier & Line Mixer by Leo Simpson
  10. Project: 50W/Channel Stereo Amplifier; Pt.2 by Leo Simpson & Bob Flynn
  11. Project: Wide Range Electrostatic Loudspeakers; Pt.3 by Rob McKinlay
  12. Serviceman's Log: Sets aren't made of rubber, but... by The TV Serviceman
  13. Feature: Computer Bits by Greg Swain
  14. Feature: Remote Control by Bob Young
  15. Product Showcase
  16. Vintage Radio: Fault finding: there's always something different by John Hill
  17. Back Issues
  18. Market Centre
  19. Advertising Index
  20. Outer Back Cover

This is only a preview of the April 1995 issue of Silicon Chip.

You can view 29 of the 96 pages in the full issue, including the advertisments.

For full access, purchase the issue for $10.00 or subscribe for access to the latest issues.

Articles in this series:
  • Electronics In The New EF Falcon; Pt.1 (March 1995)
  • Electronics In The New EF Falcon; Pt.1 (March 1995)
  • Electronics In The New EF Falcon (April 1995)
  • Electronics In The New EF Falcon (April 1995)
  • Electronics In The New EF Falcon; Pt.3 (May 1995)
  • Electronics In The New EF Falcon; Pt.3 (May 1995)
Items relevant to "Build An FM Radio Trainer; Pt.1":
  • FM Radio Trainer PCB pattern (PDF download) [06303951/06304951] (Free)
Articles in this series:
  • Build An FM Radio Trainer; Pt.1 (April 1995)
  • Build An FM Radio Trainer; Pt.1 (April 1995)
  • Build An FM Radio Trainer; Pt.2 (May 1995)
  • Build An FM Radio Trainer; Pt.2 (May 1995)
Items relevant to "A Photographic Timer For Darkrooms":
  • Photographic Timer for Darkrooms PCB pattern (PDF download) [10304951] (Free)
Items relevant to "50W/Channel Stereo Amplifier; Pt.2":
  • 50W/Channel Stereo Amplifier PCB pattern (PDF download) [01103951] (Free)
  • 50W/Channel Stereo Amplifier Preamplifier PCB patterns (PDF download) [01103951-4] (Free)
Articles in this series:
  • 50-Watt/Channel Stereo Amplifier Module (February 1995)
  • 50-Watt/Channel Stereo Amplifier Module (February 1995)
  • 50W/Channel Stereo Amplifier; Pt.1 (March 1995)
  • 50W/Channel Stereo Amplifier; Pt.1 (March 1995)
  • 50W/Channel Stereo Amplifier; Pt.2 (April 1995)
  • 50W/Channel Stereo Amplifier; Pt.2 (April 1995)
Articles in this series:
  • Wide Range Electrostatic Loudspeakers; Pt.1 (February 1995)
  • Wide Range Electrostatic Loudspeakers; Pt.1 (February 1995)
  • Wide Range Electrostatic Loudspeakers; Pt.2 (March 1995)
  • Wide Range Electrostatic Loudspeakers; Pt.2 (March 1995)
  • Wide Range Electrostatic Loudspeakers; Pt.3 (April 1995)
  • Wide Range Electrostatic Loudspeakers; Pt.3 (April 1995)
Articles in this series:
  • Computer Bits (July 1989)
  • Computer Bits (July 1989)
  • Computer Bits (August 1989)
  • Computer Bits (August 1989)
  • Computer Bits (September 1989)
  • Computer Bits (September 1989)
  • Computer Bits (October 1989)
  • Computer Bits (October 1989)
  • Computer Bits (November 1989)
  • Computer Bits (November 1989)
  • Computer Bits (January 1990)
  • Computer Bits (January 1990)
  • Computer Bits (April 1990)
  • Computer Bits (April 1990)
  • Computer Bits (October 1990)
  • Computer Bits (October 1990)
  • Computer Bits (November 1990)
  • Computer Bits (November 1990)
  • Computer Bits (December 1990)
  • Computer Bits (December 1990)
  • Computer Bits (January 1991)
  • Computer Bits (January 1991)
  • Computer Bits (February 1991)
  • Computer Bits (February 1991)
  • Computer Bits (March 1991)
  • Computer Bits (March 1991)
  • Computer Bits (April 1991)
  • Computer Bits (April 1991)
  • Computer Bits (May 1991)
  • Computer Bits (May 1991)
  • Computer Bits (June 1991)
  • Computer Bits (June 1991)
  • Computer Bits (July 1991)
  • Computer Bits (July 1991)
  • Computer Bits (August 1991)
  • Computer Bits (August 1991)
  • Computer Bits (September 1991)
  • Computer Bits (September 1991)
  • Computer Bits (October 1991)
  • Computer Bits (October 1991)
  • Computer Bits (November 1991)
  • Computer Bits (November 1991)
  • Computer Bits (December 1991)
  • Computer Bits (December 1991)
  • Computer Bits (January 1992)
  • Computer Bits (January 1992)
  • Computer Bits (February 1992)
  • Computer Bits (February 1992)
  • Computer Bits (March 1992)
  • Computer Bits (March 1992)
  • Computer Bits (May 1992)
  • Computer Bits (May 1992)
  • Computer Bits (June 1992)
  • Computer Bits (June 1992)
  • Computer Bits (July 1992)
  • Computer Bits (July 1992)
  • Computer Bits (September 1992)
  • Computer Bits (September 1992)
  • Computer Bits (October 1992)
  • Computer Bits (October 1992)
  • Computer Bits (November 1992)
  • Computer Bits (November 1992)
  • Computer Bits (December 1992)
  • Computer Bits (December 1992)
  • Computer Bits (February 1993)
  • Computer Bits (February 1993)
  • Computer Bits (April 1993)
  • Computer Bits (April 1993)
  • Computer Bits (May 1993)
  • Computer Bits (May 1993)
  • Computer Bits (June 1993)
  • Computer Bits (June 1993)
  • Computer Bits (October 1993)
  • Computer Bits (October 1993)
  • Computer Bits (March 1994)
  • Computer Bits (March 1994)
  • Computer Bits (May 1994)
  • Computer Bits (May 1994)
  • Computer Bits (June 1994)
  • Computer Bits (June 1994)
  • Computer Bits (July 1994)
  • Computer Bits (July 1994)
  • Computer Bits (October 1994)
  • Computer Bits (October 1994)
  • Computer Bits (November 1994)
  • Computer Bits (November 1994)
  • Computer Bits (December 1994)
  • Computer Bits (December 1994)
  • Computer Bits (January 1995)
  • Computer Bits (January 1995)
  • Computer Bits (February 1995)
  • Computer Bits (February 1995)
  • Computer Bits (March 1995)
  • Computer Bits (March 1995)
  • Computer Bits (April 1995)
  • Computer Bits (April 1995)
  • CMOS Memory Settings - What To Do When The Battery Goes Flat (May 1995)
  • CMOS Memory Settings - What To Do When The Battery Goes Flat (May 1995)
  • Computer Bits (July 1995)
  • Computer Bits (July 1995)
  • Computer Bits (September 1995)
  • Computer Bits (September 1995)
  • Computer Bits: Connecting To The Internet With WIndows 95 (October 1995)
  • Computer Bits: Connecting To The Internet With WIndows 95 (October 1995)
  • Computer Bits (December 1995)
  • Computer Bits (December 1995)
  • Computer Bits (January 1996)
  • Computer Bits (January 1996)
  • Computer Bits (February 1996)
  • Computer Bits (February 1996)
  • Computer Bits (March 1996)
  • Computer Bits (March 1996)
  • Computer Bits (May 1996)
  • Computer Bits (May 1996)
  • Computer Bits (June 1996)
  • Computer Bits (June 1996)
  • Computer Bits (July 1996)
  • Computer Bits (July 1996)
  • Computer Bits (August 1996)
  • Computer Bits (August 1996)
  • Computer Bits (January 1997)
  • Computer Bits (January 1997)
  • Computer Bits (April 1997)
  • Computer Bits (April 1997)
  • Windows 95: The Hardware That's Required (May 1997)
  • Windows 95: The Hardware That's Required (May 1997)
  • Turning Up Your Hard Disc Drive (June 1997)
  • Turning Up Your Hard Disc Drive (June 1997)
  • Computer Bits (July 1997)
  • Computer Bits (July 1997)
  • Computer Bits: The Ins & Outs Of Sound Cards (August 1997)
  • Computer Bits: The Ins & Outs Of Sound Cards (August 1997)
  • Computer Bits (September 1997)
  • Computer Bits (September 1997)
  • Computer Bits (October 1997)
  • Computer Bits (October 1997)
  • Computer Bits (November 1997)
  • Computer Bits (November 1997)
  • Computer Bits (April 1998)
  • Computer Bits (April 1998)
  • Computer Bits (June 1998)
  • Computer Bits (June 1998)
  • Computer Bits (July 1998)
  • Computer Bits (July 1998)
  • Computer Bits (November 1998)
  • Computer Bits (November 1998)
  • Computer Bits (December 1998)
  • Computer Bits (December 1998)
  • Control Your World Using Linux (July 2011)
  • Control Your World Using Linux (July 2011)
Articles in this series:
  • Remote Control (October 1989)
  • Remote Control (October 1989)
  • Remote Control (November 1989)
  • Remote Control (November 1989)
  • Remote Control (December 1989)
  • Remote Control (December 1989)
  • Remote Control (January 1990)
  • Remote Control (January 1990)
  • Remote Control (February 1990)
  • Remote Control (February 1990)
  • Remote Control (March 1990)
  • Remote Control (March 1990)
  • Remote Control (April 1990)
  • Remote Control (April 1990)
  • Remote Control (May 1990)
  • Remote Control (May 1990)
  • Remote Control (June 1990)
  • Remote Control (June 1990)
  • Remote Control (August 1990)
  • Remote Control (August 1990)
  • Remote Control (September 1990)
  • Remote Control (September 1990)
  • Remote Control (October 1990)
  • Remote Control (October 1990)
  • Remote Control (November 1990)
  • Remote Control (November 1990)
  • Remote Control (December 1990)
  • Remote Control (December 1990)
  • Remote Control (April 1991)
  • Remote Control (April 1991)
  • Remote Control (July 1991)
  • Remote Control (July 1991)
  • Remote Control (August 1991)
  • Remote Control (August 1991)
  • Remote Control (October 1991)
  • Remote Control (October 1991)
  • Remote Control (April 1992)
  • Remote Control (April 1992)
  • Remote Control (April 1993)
  • Remote Control (April 1993)
  • Remote Control (November 1993)
  • Remote Control (November 1993)
  • Remote Control (December 1993)
  • Remote Control (December 1993)
  • Remote Control (January 1994)
  • Remote Control (January 1994)
  • Remote Control (June 1994)
  • Remote Control (June 1994)
  • Remote Control (January 1995)
  • Remote Control (January 1995)
  • Remote Control (April 1995)
  • Remote Control (April 1995)
  • Remote Control (May 1995)
  • Remote Control (May 1995)
  • Remote Control (July 1995)
  • Remote Control (July 1995)
  • Remote Control (November 1995)
  • Remote Control (November 1995)
  • Remote Control (December 1995)
  • Remote Control (December 1995)
If you’re looking for an accurate way to control film developing times, then take a look at this Photographic Timer. It will switch on mainspowered fluorescent ultraviolet tubes or incandescent lamps rated at up to 1200W for a preset time ranging from 1-450 seconds. D eveloping photos or making PC boards and front panels re quires a controlled light source. Depending on the process, this could be based on special incandescent globes or ultraviolet tubes. In either case, the developing time needs to be accurately set so that the exposure is correct. Now this is all well and good if you have a light box or enlarger which incorporates a timer but these are usually very expensive. What’s more, controlling the mains power requires specialised circuitry, so we’ve come up with this low-cost Photo­graphic Timer which should fit the bill. It uses only a handful of components, including an optocou­ p led Triac driver to isolate the mains from the low-voltage control circuitry. We’ve also used an isolated-tab Triac to eliminate the need for an isolating kit. By the same token, any project that requires 240V wiring must be done with extreme caution. We recommend that if you haven’t worked with 240VAC wiring before, then it would probably be a good idea to give this project a miss or find an experienced constructor to build it for you. Main features Let’s now discuss the main features of the unit. As can be seen from the photos, the Photographic Timer is housed in a metal case and uses a small mains transformer to power the control circuitry. All the controls are located on the front panel and these are as follows: (1) a Power switch with neon indication; (2) a Focus switch; (3) a Range switch (x1 or x10); (4) a Start switch; and (5) a 12-position rotary switch which selects between the 12 timer settings on each range (ie, 1-45 seconds and 10-450 seconds). A photographic timer for darkrooms By JOHN CLARKE The prototype was built into a compact metal case which is earthed. It provides timed periods ranging from 1-450 seconds over two ranges. April 1995  25 39k 10k 1s 16k 24k 33k 43k 62k 91k 120k 200k 270k 360k 510k 10k 10k 1.4s 8 10 START S3 PERIOD 2.8s S1 5.6s 8s 3.3k 470  x10 TIMER A K 1 2 45s A1 A2 G G 4 F1 5A A A1 22  1W E A POWER S5 E T1 2851 GPO CASE BR1 WO4 N REG1 IN 7812 OUT 12.6V 470 25VW N I GO 0.1 TR1 250VAC MAC320 A2 A8FP .033 250V AC IC2 MOC3021 23s 32s 6  C 330  1W 10k B E C VIEWED FROM BELOW Q1 MODE BC338 S4 4.7k B VR1 5k 0.1 220 16VW LL  680  FOCUS IC1 7555 3 6 OUT T'HOLD MOD 1 5 11s 16s 0.1 R 7 DISCH RANGE S2 x1 22 35VW LL 4 2 TRIGGER 2s 4s ON LED1 +12V 330  1W 680  GND +12V 10 16VW E CASE PHOTOGRAPHIC TIMER Fig.1: the circuit uses 7555 timer IC1 to provide the timing period. When the start switch (S3) is pressed, its pin 3 output goes high & turns on Q1. Q1 then drives optocoupler IC2 which in turn switches on Triac TR1. The Focus switch is typically used to switch a photographic enlarger lamp on so that an image can be focused prior to print­ing. The lamp is then switched off and the Start button pressed to initiate the exposure period. A red LED adjacent to the Start switch lights while ever power is applied to the 240V GPO socket mounted on the rear panel. The 12 timing values are arranged in a geometric progres­sion, with the square root of 2 (ie, 1.414) as the multiplier. This gives nominal values of 1, 1.4, 2, 2.8, 4, 5.6, 8, 11, 16, 23, 32 and 45 seconds on the x1 range. This type of geometric progression is ideal for photographic work, since doubling the exposure time represents one stop. What this means is that the selector switch effectively steps in half-stop increments. This order of resolution should be quite sufficient for photographic purposes and other general exposure work involving light boxes. Circuit details Let’s now take a look at the circuit details – see Fig.1. The circuit is based on a CMOS 7555 timer (IC1) which is connected in monostable mode. Switch S1 se26  Silicon Chip lects one of 12 outputs provided by a resistive divider network to set the basic timing interval, while S2 selects between two timing capacitors to provide the x1 or x10 range. The resulting RC time constant is connected to pin 6 (threshold) of IC1 and thus sets the overall timing interval. Note that the two main timing capacitors selected by the Range switch (S2) are both specified as low leakage (LL) types. This is necessary because at high settings of S1, the charging Main Features • • • • • • • Controls loads up to 1200W Timer operates from 1-45s in 12 steps for x1 range; & from 10s-450s (7.5min) in 12 steps for x 10 range Timing steps arranged in 1.41:1 increments (equivalent to half a stop) Focus switch Red “safe light” indicators Compact case Isolated control circuitry & isolated tab Triac current is very low. As a result, standard electrolytic capaci­tors with their higher leakage currents would never charge up to a level sufficient to end the timing cycle (ie, the lamps would never switch off). The circuit works like this: at power on, the reset pin (pin 4) of IC1 is momentarily pulled low via a 0.1µF capacitor. This prevents the pin 3 output of IC1 from initially going high. After a short period, the reset input is then pulled high via a 10kΩ pullup resistor and the timer can function normally. The timing sequence is initiated by pressing the Start switch (S3). This momentarily pulls the pin 2 trigger input of IC1 low via a 10µF capacitor and this, in turn, causes the pin 3 output to go high. The 10µF trigger capacitor then quickly charg­es via an associated 10kΩ resistor to end the trigger pulse. This ensures that the timing period cannot be influenced by holding S3 switch down. When S3 is released, the 10µF timing capacitor discharges via a second 10kΩ resistor connected between the switch and the positive supply rail (Vcc). The circuit is then ready for the next trigger input. Once triggering has occurred, the pin 3 output stays high while the timing capacitor charges via the resistive HIGH VOLTAGE WITHIN DOTTED LINES TERMINAL BLOCK .033 250VAC 22  1W 0.1 250VAC TR1 330  1W 330  1W BR1 REG1 3.3k POWER TRANSFORMER T1 470uF IC2 MOC3021 10uF 4.7k 680  16k 24k 62k 43k Q1 VR1 10k 39k LK1 680  33k 1 0.1 470  IC1 7555 0.1 220uF 1 10k 91k 120k 200k 270k 510k 360k 10k 10k 10uF 22uF Fig.2: install the parts on the PC board as shown here & note that the parts enclosed by the dotted lines operate at mains potential when power is applied. network selected by S1. When the capacitor voltage subsequently reach­es a preset threshold, pin 3 goes low again and the timing period ends. The timing capacitor on pin 6 then discharges via the 470Ω resistor connected to pin 7. This resistor limits the capacitor discharge current to prevent damage to the IC. The pin 6 threshold voltage is nominally 2/3Vcc but, in this circuit, can be shifted about this value by adjusting the voltage applied to the modulation input at pin 5. This is achieved using VR1 which forms part of a resistive divider con­nected across the supply rails. Basically, VR1 functions as a calibration control and is necessary because the timing capaci­tors have a very wide tolerance range (±20%). In practice, it’s simply a matter of calibrating the unit on the x1 range for one setting. The x10 range should Fig.3: this is the full-size etching pattern for the PC board. It is a good idea to check carefully for etching defects before mounting any of the parts. then be within 5%, provided that the 22µF and 220µF capacitors are sup­ plied matched – see parts list. Power control Assuming S4 selects the TIMER position, IC1’s pin 3 output drives transistor Q1 via a 4.7kΩ base current limiting resistor. Q1 thus turns on whenever pin 3 is high (ie, for the duration of the monostable period). Alternatively, when S4 selects the FOCUS position, Q1’s base is pulled to the positive supply rail and so the transistor is permanently held on. Q1 in turn drives IC2 which is a MOC3021 optocoupled Triac driver. Its job is to provide very high voltage isolation between the low voltage control circuitry and the switched mains voltage. When Q1 turns on, an internal LED between pins 1 and 2 of IC2 also turns on and this triggers an internal Triac between pins 6 and 4. Finally, Warning! Potentially lethal mains voltages are present on some components on the PC board when power is applied to this unit (see Fig.2). Do not attempt to build this unit unless you are experienced at working with mains voltages. Also, do not attempt to work on any high voltage circuitry while the unit is plugged into the mains. IC2 triggers TR1, an MAC­ 320A8FP isolated tab Triac, which turns on and connects the Active mains line to the Active pin on the GPO. The 22Ω 1W resistor and the 0.1µF capacitor provide a snub­ber network for TR1, while the two 330Ω resistors April 1995  27 power the low voltage circuitry. The Triac circuitry is fed by an Active AC supply lead which goes from the switched side of S5 directly to the A2 termi­nal of TR1. The A1 terminal of the Triac is then connected to the Active terminal on the GPO, while the Neutral terminal is con­nected directly to mains Neutral. The Earth terminal is connected to mains Earth via the metal case. Note that the 5A fuse limits the maximum power handling capability to 1200W. Don’t increase the rating of this fuse in an effort to power greater loads though. The 5A rating has been selected to ensure that the Triac (TR1) is operated well within its ratings. Construction A right-angle bracket is fitted between the rear panel & the lid to prevent flexing of the aluminium rear panel in the vicinity of the GPO. This bracket can be deleted if a metal diecast case is used. and the 0.033µF capacitor do the same for the Triac in IC2. Note that because we are only switching the mains on and off at widely spaced intervals, we haven’t worried about sup­ pressing any RF noise radiated by the switching action of TR1. However, if this is a problem, you can substitute a MOC3041 for IC2. This device has zero voltage crossing detection circuitry to ensure that the Triac switches on at the zero voltage crossing points. It costs slightly Most of the parts, including the mains transformer, are mounted on a PC board coded 10304951 and measuring 127 x 76mm. This was installed in a metal case measuring 100 x 60 x 150mm but you can use a larger metal case if you wish. Do not substi­tute a plastic case, as this could compromise electrical safety. Before starting construction, carefully check the PC board for any breaks or shorts between tracks by comparing it with the published pattern. Repair any faults that you do find (in most cases, there will be none), then start the assembly by installing PC stakes more and is harder to obtain than the MOC3021 though. Power supply Power for the low-voltage timing circuitry is derived from the mains via fuse F1, power switch S5 and a small 12.6V transformer. This trans­former drives bridge rectifier BR1 and the resulting DC is filtered using a 470µF capacitor and applied to 3-terminal regulator REG1. The regulated +12V output from REG1 is then used to TABLE 1: RESISTOR COLOUR CODES ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ ❏ No. 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 1 2 1 28  Silicon Chip Value 510kΩ 360kΩ 270kΩ 200kΩ 120kΩ 91kΩ 62kΩ 43kΩ 39kΩ 33kΩ 24kΩ 16kΩ 10kΩ 4.7kΩ 3.3kΩ 680Ω 470Ω 330Ω 22Ω 4-Band Code (1%) green brown yellow brown orange blue yellow brown red violet yellow brown red black yellow brown brown red yellow brown white brown orange brown blue red orange brown yellow orange orange brown orange white orange brown orange orange orange brown red yellow orange brown brown blue orange brown brown black orange brown yellow violet red brown orange orange red brown blue grey brown brown yellow violet brown brown orange orange brown brown red red black brown 5-Band Code (1%) green brown black orange brown orange blue black orange brown red violet black orange brown red black black orange brown brown red black orange brown white brown black red brown blue red black red brown yellow orange black red brown orange white black red brown orange orange black red brown red yellow black red brown brown blue black red brown brown black black red brown yellow violet black brown brown orange orange black brown brown blue grey black black brown yellow violet black black brown orange orange black black brown red red black gold brown at all external wiring points –see Fig.2 and Fig.3. This done, install the wire link, resistors, capacitors and trimpot VR1. Table 1 shows the resistor colour codes but it is a good idea to also check them using a digital multimeter. Make sure that the electrolytic capacitors are correctly oriented. The semiconductors can now all be installed. These include the transistor (Q1), the regulator (REG1), the two ICs, the bridge rectifier (BR1) and the Triac (TR1). The latter should be mounted at full lead length, so that it can later be bolted to the back of the rear panel. Once again, take care to ensure that all these parts are correctly oriented. The power transformer is secured to the board using 3mm screws, nuts and washers. It should be oriented as shown in Fig.3, with its primary leads (brown and blue) adjacent to the edge of the PC board. Secure it firmly in position, then secure the mains terminal block to the board using a 3mm machine screw and nut. By this stage, the board assembly should be complete. It can now be used as a template for marking out the positions of its corner mounting holes on the base of the case. Drill these holes to 3mm, then mark out and drill holes for the mains cord grip grommet, the panel mount fuse holder, the GPO socket, the earth lug and the Triac (TR1). Fig.4 shows how these parts are arranged on the rear panel. The position of the Triac mounting hole can be determined by temporarily positioning the board in the case on 9mm spacers. At the same time, be sure to position the hole for the cord grip grommet so that it will clear the PC board. Drill a small pilot hole initially, then carefully ream and file the hole to the correct shape so that the grommet is a snug fit. This is neces­sary to ensure that the mains cord will be firmly anchored. The hole positions for the GPO can be marked out by using it as a template. It should be oriented as shown on Fig.4 (ie, with the Earth terminal towards the bottom). The entry holes for the Active, Neutral and Earth leads must be fitted with small rubber grommets to protect the lead insulation. Right angle bracket As can be seen from the photographs, a right angle bracket was fitted PARTS LIST 1 PC board, code 10304951, 76 x 127mm 1 front panel label, 100 x 52mm 1 metal cabinet, 100 x 60 x 150mm or similar 1 10A panel mount mains socket (HPM Cat. N0 35 or equivalent) 1 12-position single pole rotary switch (S1) 2 SPDT toggle switches (S2,S4) 1 momentary pushbutton normally open switch (S3) 1 SPST mains rocker switch with integral Neon (S5) 1 2851 12.6V 150mA mains transformer (T1) 1 M205 panel-mount fuse holder 1 M205 5A 250VAC fuse 1 10A 250VAC 2-way terminal block 1 14mm diameter knob 1 cord grip grommet for 10A mains flex 1 10A mains cord & plug 3 5.5mm ID grommets 1 right angle bracket plus screws & nuts (see text) 1 5mm LED bezel 1 solder lug 4 9mm tapped spacers 5 12mm x 3mm dia. screws & nuts 4 9mm x 3mm dia. screws & nuts 1 3mm dia. star washer 1 30mm length of 6-way rainbow cable 2 30mm lengths of 6-way rainbow cable 1 120mm length of blue hookup wire 1 120mm length of red hookup wire 1 120mm length of yellow hookup wire 1 200mm length of brown 10A mains wire 1 100mm length of blue 10A mains wire 1 50mm length of 0.8mm tinned copper wire to the rear panel of the prototype, just above the GPO. This bracket is secured to the rear panel by the top GPO mounting screw and to the lid using a screw and a captured nut. 5 100 x 2.4mm cable ties 1 70mm length of 19.1mm diameter heatshrink tubing 25 PC stakes 1 5kΩ miniature horizontal trimpot (VR1) Semiconductors 1 TLC555CP, LMC555CN, 7555 or equivalent CMOS timer (IC1) 1 MOC3021 opto-isolated Triac driver (IC2) 1 WO4 1.2A 400V DIP bridge rectifier (BR1) 1 7812, 12V 3-terminal regulator (REG1) 1 MAC320A8PF 8A isolated tab Triac (TR1) 1 BC338 NPN transistor (Q1) 1 5mm diameter red LED (LED1) Capacitors 1 470µF 25VW PC electrolytic 1 220µF 16VW RBLL electrolytic 1 22µF 35VW RBLL electrolytic 2 10µF 16VW PC electrolytic 2 0.1µF MKT polyester 1 0.1µF 250VAC plastic film 1 0.033µF 250VAC plastic film Note: the 220µF capacitor should be selected so that its measured value is 9.5 -10.5 times larger than the measured value of the 22µF capacitor. Resistors (0.25W, 1%) 1 510kΩ 1 24kΩ 1 360kΩ 1 16kΩ 1 270kΩ 4 10kΩ 1 200kΩ 1 4.7kΩ 1 120kΩ 1 3.3kΩ 1 91kΩ 2 680Ω 1 62kΩ 1 470Ω 1 43kΩ 2 330Ω 1W 1 39kΩ 1 22Ω 1W 1 33kΩ Miscellaneous Heatsink compound (for Triac), solder, heatshrink tubing. This was done to add rigidity to the aluminium rear panel on the prototype, to prevent flexing as the plug is pushed in and out. If a metal diecast case or a steel case April 1995  29 GPO NEUTRAL F1 SOLDER LUG EARTHED TO CASE GREEN/YELLOW ACTIVE TR1 A (BROWN Fig.4 (left): follow this diagram carefully when wiring up the Photographic Timer & be sure to use mains-rated cable for all 240V wiring. The Triac (TR1) should be smeared with heatsink compound before it is bolted to the rear panel. Make sure that the earth lug is firmly secured. A (BROWN) CORD GRIP GROMMET BLUE E GREEN/ YELLOW BROWN EARTH 22  1W 0.1 250VAC N (BLUE) 330  1W E BLU BR1 330  1W N OW BR POWER TRANSFORMER T1 470uF YELLOW REG1 3.3k YELLOW IC2 MOC3021 10uF 9 8 0.1 220uF 1 10k 7 9 8 10k 91k 120k 200k 270k 510k 10 360k 10k 7 12 5 Wiring K LED1 6 1 14 10uF 22uF A 11 START S3 14 POWER S5 13 2 3 PERIOD S1 4 30  Silicon Chip 15 15 RANGE S2 ACTIVE (BROWN) 10 13 IC1 7555 ACTIVE (BROWN) 11 4.7k 6 680  3 5 16k 2 0.1 470  NEUTRAL (BLUE) 12 1 24k 62k 43k Q1 4 VR1 680  39k 33k LK1 10k 1 is used, this bracket can be left out. However, it must be included where the rear panel is made from light-gauge aluminium. The front panel label can now be affixed to the case and used as a template for drilling out the switch mounting holes. A hole will also have to be drilled to accept the LED bezel. The hole for the mains switch can be made by drilling a series of small holes around the inside perimeter of the cutout area, then knocking out the centre piece and carefully filing the hole to shape. This done, mount the PC board in the case on 9mm spacers and install all front and rear panel components except for the rotary switch (S1). When mounting the earth solder lug, be sure to scrape away any paint from around the hole to ensure a good contact. The solder lug should be firmly secured using a star washer under the nut to prevent it from coming loose. The Triac can be directly bolted to the case since its tab is isolated. Smear a small amount of heatsink compound between the mating surfaces before bolting it to the case to aid heat transfer. Warning: do not substitute a Triac with a non-insulated tab, as this will create a short between mains active and the case. The shaft of the rotary switch can now be trimmed to suit the knob. In addition, its locking tab washer must be removed to allow the switch to select all 12 positions. This locking tab can be accessed by first removing the mounting nut and washer. Do not mount the switch yet, as it is easier to wire outside the case. MODE S4 The construction can now be completed by installing the wiring as shown in Fig.4. Rainbow cable is used for the connec­tions to S1. Use a 6-way cable for pins 7-12 and two 3-way cables for pins 4-6 and 1-3. When all the connections have been made, install the switch with the Use cable ties to keep the mains wiring neat & tidy & be sure to sleeve the fuseholder & power switch with heatshrink tubing to prevent accidental electric shock. Note that some components on the PC board operate at high voltage – see Fig.2. x1 SECONDS 5.6 8 11 16 4 + 2.8 23 2 32 1.4 1 45 contact with other PC stakes. LED 1 has its leads connected directly to the PC stakes (note: the anode lead is the longer of the two). The remainder of the wiring (ie, to the terminal block, fuseholder, power switch S5 and earth lug) must be run using mains-rated cable. Use brown cable for the Active connections, blue for Neutral and green/yellow for Earth. Strip back about 130mm of the outer sheath of the mains cord before + + x10 FOCUS RANGE + + ON START + POWER Photographic Timer WARNING! HIGH VOLTAGES INSIDE 6-way cable at the bottom and tighten the nut. Adjust the switch so that the marker on the knob aligns with the “1” on the front panel when the switch is fully anticlockwise. Don’t forget the connection from S1’s wiper to S2. The connections to S2 and S4 are run using light duty hookup wire, while S3 only requires very short lengths of tinned copper wire to connect it to the board. Note that its terminals are bent sideways to prevent Fig.5: this full-size artwork can be used as a drilling template for the front panel. The warning label at right should be stuck to the lid of the case. pushing it through the entry hole on the back of the case. This done, clamp the mains cord using the cord grip grommet and terminate the Earth lead to the solder lug. A second Earth lead must then be run from the solder lug to the Earth terminal on the GPO. The wiring to the fuseholder and power switch can now be run. Before making these connections, slip some heatshrink tubing over the leads. After the connections have been made, push the heatshrink tubing over the switch and fuseholder bodies and shrink it down with a hot air gun (see photo). This will insulate the connections to these devices to guard against accidental contact. Finally, complete the wiring to the terminal block and to the GPO, then secure the mains wiring with cable ties as shown in the photograph. The transformer secondary leads and the low-voltage wiring to S2 and S4 should also be secured using cable ties. This will prevent any accidental contact between the low-voltage and high-voltage sections of the circuit if a lead comes adrift. Testing Exercise extreme caution when testing the Photographic Timer. As April 1995  31 Fig.2 indicates, one section of the PC board operates at high voltage (240V AC), so you must not touch any parts inside the area enclosed by the dotted lines when the unit is plugged into the mains. This includes the two connections on either side of TR1. The same goes for the fuseholder and power switch termi­nals which, in any case, should be insulated using heatshrink tubing (see above). So the area inside the dotted lines on Fig.2 must be treat­ed as dangerous. At no time should the circuit be worked on while the unit is connected to the mains. VR1 can, however, be adjusted safely, provided that the live component area is avoided. To test the unit, connect a multimeter between the tab of REG1 and link LK1 and set the meter to DC volts. This done, apply power and check that the meter reads about 12VDC. If it is sub­stantially below this, switch off, unplug the mains cord and check for assembly errors. SILICON CHIP SOFTWARE Now available: the complete index to all SILICON CHIP articles since the first issue in November 1987. The Floppy Index comes with a handy file viewer that lets you look at the index line by line or page by page for quick browsing, or you can use the search function. All commands are listed on the screen, so you’ll always know what to do next. Notes & Errata also now available: this file lets you quickly check out the Notes & Errata (if any) for all articles published in SILICON CHIP. Not an index but a complete copy of all Notes & Errata text (diagrams not included). The file viewer is included in the price, so that you can quickly locate the item of interest. The Floppy Index and Notes & Errata files are supplied in ASCII format on a 3.5-inch or 5.25-inch floppy disc to suit PC-compatible computers. Note: the File Viewer requires MSDOS 3.3 or above. ORDER FORM PRICE ❏ Floppy Index (incl. file viewer): $A7 ❏ Notes & Errata (incl. file viewer): $A7 ❏ Alphanumeric LCD Demo Board Software (May 1993): $A7 ❏ Stepper Motor Controller Software (January 1994): $A7 ❏ Gamesbvm.bas /obj /exe (Nicad Battery Monitor, June 1994): $A7 ❏ Diskinfo.exe (Identifies IDE Hard Disc Parameters, August 1995): $A7 ❏ Computer Controlled Power Supply Software (Jan/Feb. 1997): $A7 ❏ Spacewri.exe & Spacewri.bas (for Spacewriter, May 1997): $A7 ❏ I/O Card (July 1997) + Stepper Motor Software (1997 series): $A7 Calibration POSTAGE & PACKING: Aust. & NZ add $A3 per order; elsewhere $A5 Disc size required:    ❏ 3.5-inch disc   ❏ 5.25-inch disc TOTAL $A Enclosed is my cheque/money order for $­A__________ or please debit my ❏ Bankcard   ❏ Visa Card   ❏ MasterCard Card No. Signature­­­­­­­­­­­­_______________________________ Card expiry date______/______ Name ___________________________________________________________ PLEASE PRINT Suburb/town ________________________________ Postcode______________ Send your order to: SILICON CHIP, PO Box 139, Collaroy, NSW 2097; or fax your order to (02) 9979 6503; or ring (02) 9979 5644 and quote your credit card number (Bankcard, Visa Card or MasterCard). 32  Silicon Chip ✂ Street ___________________________________________________________ Assuming that all is well, set the Focus switch to off, select the 16-second range (using S1 & S2), and press the Start button. Check that the LED immediately comes on and stays on for a short period of time. If it does, adjust calibration control VR1 on a trial and error basis until the period is exactly 16 seconds. Note: wind VR1 clockwise to increase the period and anticlockwise to decrease it. If the LED fails to come on, switch the Focus on. If the LED now comes on, check the circuitry around IC1. Conversely, if the LED stays out, check transistor Q1 and the LED polarity. Calibration on the x10 range position can now be checked. Provided that the timing capacitors have been properly selected, it should be within 5% of the expected value. If the period is too low and accuracy is critical, simply pad the 220µF capacitor until the correct period is obtained. This can be done by con­necting a low-value (eg, 10µF) capacitor in parallel with the 220µF capacitor on the underside of the board (be sure to use a low-leakage type and don’t forget to pull that mains plug from the wall). Finally, attach the lid, plug a lamp into the output socket and check that it lights for the preset time when the Start button is pressed. The Photographic SC Timer is now finished.