A Digital Tachometer For Your Car

Compact design features a 4-digit LED display and a bargraph. It can also provide gearchange indication and drive a rev limiter.

By John Clark

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Tachometers are a "must have" item for driving enthusiasts. If you prefer a manual car, a tacho lets you know when to change gear and can help you keep engine rpm within the best operating range. An accurate tachometer is also a vital tuning aid if you have an old car and you prefer to do the engine tune-ups yourself.

Traditionally, analog tachometers have been circular in shape with a needle (or pointer) which sweeps in a clockwise direction as the engine speed (rpm) rises. The scale behind the needle is usually marked in 100s of rpm and there’s also often a colour scale to indicate the normal rpm range (green), a high rpm range (orange) and an "over-the-limit" range (red).

In recent years, digital tachometers have also become quite popular with car enthusiasts. These directly show the engine speed on 7-segment LED displays or on an LCD but they do have one disadvantage – the forbidden red zone, where you can do serious engine damage due to over-revving, isn’t indicated on the display. Instead, it’s up to the driver to remember the where the redline is and drive accordingly.

This design overcomes that problem by including a bargraph display. This display operates in conjunction with the digital display and has 10 LEDs – seven green and three red. As the engine speed rises, the seven green LEDs progressively light and then the three red LEDs all light together.

Main Features

  • 4-digit LED display showing up to 9900 rpm; 10-LED bargraph with redline indication.
  • 100 rpm display resolution.
  • Works with 4-stroke engines with up to 12 cylinders and 2-stroke engines with up to 6 cylinders.
  • LEDs 8-10 (red) in bargraph display light up together for redline indication.
  • LED rpm indication thresholds in bargraph can be individually set (eg, to allow the unit to be used as a gearchange indicator).
  • Automatic calculation and setting of the LEDs 1-7 rpm thresholds when the LEDs 8-10 rpm threshold is set.
  • Optional dot or bargraph display.
  • Rev limiter output signal (can drive the SILICON CHIP Rev Limiter switcher board described April 1999).
  • Adjustable rpm hysteresis for limiter output and bargraph display.
  • Three switches for setting calibration, bargraph and hysteresis values (Mode, Up and Down).
  • Automatic display dimming during low light conditions.
  • Rpm sensing directly from ignition coil or via low voltage signal from engine management computer.

In effect, the bargraph has eight steps – seven for the green (normal) range and one for the redline. These eight steps can be programmed to operate at any value within a 0-9900 rpm range, so the new Digital Tachometer can be used with virtually any engine (provided its redline is less than 9900 rpm).

By the way, a reading of 9900 is also the limit for the digital readout but that should be more than enough for any normal engine. Beyond 9900rpm, the 7-segment LED displays show a value of "-00" to indicate the overrange.

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